Orion Test Articles Arrive to Kennedy for Testing on Future Artemis Missions

NASA’s Super Guppy arrives at Kennedy Space Center’s Launch and Landing Facility in Florida on Sept. 11, 2020, carrying the Orion Service Module Structural Test Article (SM-STA). Photo credit: NASA/Yulista Tactical Services, LLC/Tommy Quijas

The Orion Service Module Structural Test Article (SM-STA), composed of the European Service Module (ESM) and Crew Module Adapter (CMA), arrived at NASA’s Kennedy Space Center in Florida following the completion of the test campaign to certify the Orion Service Module for Artemis I. Transported via Super Guppy from Lockheed Martin’s test facility in Denver, Colorado, on Sept. 11, components will now be used in testing for future Artemis missions.

“The Orion SM-STA supported testing in multiple configurations to validate the structural robustness of the vehicle under a variety of conditions that a spacecraft will experience on lunar missions for the Artemis program,” said Rafael Garcia, Orion Test and Verification lead.

At Kennedy, the Orion SM-STA test article will be separated from the CMA test article, and portions of the CMA test article will support qualifications tests in preparation for the Artemis II mission. The test version of the ESM will remain at Kennedy, in order to support future structural qualification tests such as testing what volume of sound and how much shaking the vehicle can handle for future Artemis missions.

When tested together, the full test stack of Orion verified the spacecraft’s structural durability for all flight phases of the Artemis I flight, which is designed to be an opportunity to test the kind of maneuvers and environments the spacecraft will see on future exploration missions. The test structures experienced launch and entry loads tests, intense acoustic vibration force, and shock tests that recreate the powerful blasts needed for critical separation events during flight. A lightning test was performed to evaluate potential flight hardware damage if the vehicle were to be hit by lightning prior to launch.

The Artemis II flight will test a hybrid free return trajectory, which uses the Moon’s gravitational pull as a slingshot to put Orion on the return path home instead of using propulsion. With astronauts aboard the spacecraft, additional validation is required of all vehicle components to certify the capsule prior to proving lunar sustainability with Artemis III and beyond.

The first in a series of increasingly complex missions, Artemis I will test the Orion spacecraft and Space Launch System as an integrated system ahead of crewed flights to the Moon. Under the Artemis program, NASA will land the first woman and the next man on the Moon in 2024.

Final Launch Abort System Motor Arrives for Artemis II Crewed Mission

The Artemis II attitude control motor inside the Launch Abort System Facility at Kennedy Space Center on Aug. 28, 2020.
The attitude control motor for the Artemis II mission arrives in the Launch Abort System Facility at NASA’s Kennedy Space Center in Florida on Aug. 28, 2020. Photo credit NASA/Ben Smegelsky

The last of three motors required to assemble the Launch Abort System for NASA’s Artemis II mission–the first crewed mission of the Orion spacecraft–arrived at Kennedy Space Center in Florida on August 28. The attitude control motor (ACM) was delivered by truck from Northrop Grumman’s manufacturing facility in Maryland, to the Launch Abort System Facility (LASF) at Kennedy.

During launch of Orion atop the agency’s Space Launch System rocket, the LAS motors work together to separate the spacecraft from the rocket in the unlikely event of an emergency during launch. The LAS includes three motors – the launch abort motor, the jettison motor, and the attitude control motor—that once activated, will steer the spacecraft carrying the astronauts to safety. The launch abort and attitude control motors were manufactured by Northrop Grumman; the jettison motor was manufactured by Aerojet Rocketdyne.

The ACM operates to keep Orion’s crew module on a controlled flight path in the event it needs to jettison and steer away from the rocket. It then reorients the crew module for parachute deployment and landing. The motor consists of a solid propellant gas generator, with eight proportional valves equally spaced around the outside of the 32-inch diameter motor. Together, the valves can exert up to 7,000 pounds of steering force to the vehicle in any direction upon command from the crew module.

Inside the LASF, the motor will be placed on a special trailer for future integration with the rest of the LAS elements. It will remain in the LASF midbay, where the Artemis I LAS is being integrated with its designated crew and service module for its mission next year.

Artemis II is the first crewed flight in a series of increasingly complex missions to the Moon that will lay the foundation for exploration of Mars and beyond. Artemis II will confirm all of the Orion spacecraft’s systems operate as designed in the actual environment of deep space with astronauts aboard. As part of the Artemis program, NASA will send the first woman and next man to the Moon in 2024.