Commercial Crew Program – NASA’s Boeing Crew Flight Test

NASA Decides to Bring Starliner Spacecraft Back to Earth Without Crew

Boeing's Starliner spacecraft that launched NASA's Crew Flight Test astronauts Butch Wilmore and Suni Williams to the International Space Station is pictured docked to the Harmony module's forward port. This view is from a window on the SpaceX Dragon Endeavour spacecraft docked to the port adjacent to the Starliner. — Boeing’s Starliner spacecraft that launched NASA’s Crew Flight Test astronauts Butch Wilmore and Suni Williams to the International Space Station is pictured docked to the Harmony module’s forward port. This view is from a window on the SpaceX Dragon Endeavour spacecraft docked to the port adjacent to the Starliner. Photo credit: NASA

NASA will return Boeing’s Starliner to Earth without astronauts Butch Wilmore and Suni Williams aboard the spacecraft, the agency announced Saturday during a news conference. The uncrewed return allows NASA and Boeing to continue gathering testing data on Starliner during its upcoming flight home, while also not accepting more risk than necessary for its crew. The news conference is available here.

Wilmore and Williams, who flew to the International Space Station in June aboard NASA’s Boeing Crew Flight Test, have been busy supporting station research, maintenance, and Starliner system testing and data analysis, among other activities.

“Spaceflight is risky, even at its safest and most routine. A test flight, by nature, is neither safe, nor routine. The decision to keep Butch and Suni aboard the International Space Station and bring Boeing’s Starliner home uncrewed is the result of our commitment to safety: our core value and our North Star,” said NASA Administrator Bill Nelson. “I’m grateful to both the NASA and Boeing teams for all their incredible and detailed work.”

Wilmore and Williams will continue their work formally as part of the Expedition 71/72 crew through February 2025. They will fly home aboard a Dragon spacecraft with two other crew members assigned to the agency’s SpaceX Crew-9 mission. Starliner is expected to depart from the space station and make a safe, controlled autonomous re-entry and landing in early September.

NASA and Boeing identified helium leaks and experienced issues with the spacecraft reaction control thrusters on June 6 as Starliner approached the space station. Since then, engineering teams have completed a significant amount of work, including reviewing a collection of data, conducting flight and ground testing, hosting independent reviews with agency propulsion experts, and developing various return contingency plans. The uncertainty and lack of expert concurrence does not meet the agency’s safety and performance requirements for human spaceflight, thus prompting NASA leadership to move the astronauts to the Crew-9 mission.

“Decisions like this are never easy, but I want to commend our NASA and Boeing teams for their thorough analysis, transparent discussions, and focus on safety during the Crew Flight Test,” said Ken Bowersox, associate administrator for NASA’s Space Operations Mission Directorate. “We’ve learned a lot about the spacecraft during its journey to the station and its docked operations. We also will continue to gather more data about Starliner during the uncrewed return and improve the system for future flights to the space station.”

Starliner is designed to operate autonomously and previously completed two uncrewed flights. NASA and Boeing will work together to adjust end-of-mission planning and Starliner’s systems to set up for the uncrewed return in the coming weeks. Starliner must return to Earth before the Crew-9 mission launches to ensure a docking port is available on station.

“Starliner is a very capable spacecraft and, ultimately, this comes down to needing a higher level of certainty to perform a crewed return,” said Steve Stich, manager of NASA’s Commercial Crew Program. “The NASA and Boeing teams have completed a tremendous amount of testing and analysis, and this flight test is providing critical information on Starliner’s performance in space. Our efforts will help prepare for the uncrewed return and will greatly benefit future corrective actions for the spacecraft.”

NASA’s Commercial Crew Program requires spacecraft fly a crewed test flight to prove the system is ready for regular flights to and from the space station. Following Starliner’s return, the agency will review all mission-related data to inform what additional actions are required to meet NASA’s certification requirements.

The agency’s SpaceX Crew-9 mission, originally slated with four crew members, will launch no earlier than Tuesday, Sept. 24. The agency will share more information about the Crew-9 complement when details are finalized.

NASA and SpaceX currently are working several items before launch, including reconfiguring seats on the Crew-9 Dragon, and adjusting the manifest to carry additional cargo, personal effects, and Dragon-specific spacesuits for Wilmore and Williams. In addition, NASA and SpaceX now will use new facilities at Space Launch Complex-40 at Cape Canaveral Space Force Station in Florida to launch Crew-9, which provides increased operational flexibility around NASA’s planned Europa Clipper launch.

The Crew-9 mission will be the ninth rotational mission to the space station under NASA’s Commercial Crew Program, which works with the American aerospace industry to meet the goal of safe, reliable, and cost-effective transportation to and from the orbital outpost on American-made rockets and spacecraft launching from American soil.

For more than two decades, people have lived and worked continuously aboard the International Space Station, advancing scientific knowledge and demonstrating new technologies, making research breakthroughs not possible on Earth. The station is a critical testbed for NASA to understand and overcome the challenges of long-duration spaceflight and to expand commercial opportunities in low Earth orbit. As commercial companies focus on providing human space transportation services and destinations as part of a robust low Earth orbit economy, NASA’s Artemis campaign is underway at the Moon where the agency is preparing for future human exploration of Mars.

NASA, Boeing Complete Starliner Engine Testing, Continue Analysis

NASA and Boeing engineers are evaluating results from last week’s engine tests at NASA’s White Sands Test Facility in New Mexico as the team works through plans to return the agency’s Boeing Crew Flight Test from the International Space Station in the coming weeks.

Teams completed ground hot fire testing at White Sands and are working to evaluate the test data and inspect the test engine. The ongoing ground analysis is expected to continue throughout the week. Working with a reaction control system thruster built for a future Starliner spacecraft, ground teams fired the engine through similar inflight conditions the spacecraft experienced on the way to the space station. The ground tests also included stress-case firings, and replicated conditions Starliner’s thrusters will experience from undocking to deorbit burn, where the thrusters will fire to slow Starliner’s speed to bring it out of orbit for landing in the southwestern United States. For a detailed overview of the test plans, listen to a replay of a recent media teleconference with NASA and Boeing leadership.

“I am extremely proud of the NASA, Boeing team for their hard work in executing a very complex test series,” said Steve Stich, manager, NASA’s Commercial Crew Program. “We collected an incredible amount of data on the thruster that could help us better understand what is going on in flight. Next, our team has moved into engine tear downs and inspections which will provide additional insight as we analyze the results and evaluate next steps.”

Integrated ground teams also are preparing for an in-depth Agency Flight Test Readiness Review, which will evaluate data related to the spacecraft’s propulsion system performance before its return to Earth. The date of the agency review has not yet been solidified.

NASA and Boeing leadership plan to discuss the testing and analysis work in detail during a media briefing next week. More information on the briefing will be made available soon.

While testing and analysis are happening on Earth, NASA astronauts Butch Wilmore, Starliner mission commander, and Suni Williams, mission pilot, are working alongside the Expedition 71 crew. The two participated in vein scans using the Ultrasound 2 device on Monday. Doctors on the ground monitored in real-time as the pair took turns imaging each other’s neck, shoulder, and leg veins. Afterward, Wilmore scanned the veins of fellow NASA astronaut Matthew Dominick, helping researchers understand how microgravity affects the human body.

Wilmore and Dominick also spent a portion of the day taking inventory of the food stored aboard the space station. Williams worked on a pair of studies, first exploring the use of microgravity to manufacture higher-quality optical fibers than on Earth. Williams also investigated using fluid physics, such as surface tension, to overcome the lack of gravity when watering and nourishing plants grown in space.

Follow the commercial crew blog, @commercial_crew on X, and commercial crew on Facebook for the latest mission updates.

Dreams Become Reality for NASA’s Boeing Flight Test Crew

NASA astronauts Butch Wilmore and Suni Williams hug after arriving at the Launch and Landing Facility at the agency’s Kennedy Space Center in Florida on Thursday, April 25, 2024. Photo credit: NASA/Chris Stevens

Momentum is building for NASA’s Boeing Crew Flight Test launch, scheduled for Monday, May 6, 2024.

NASA astronauts Butch Wilmore and Suni Williams arrived in a T-38 jet April 25 at the Launch and Landing Facility at the agency’s Kennedy Space Center in Florida after a short flight from Ellington Field near NASA’s Johnson Space Center in Houston.

NASA leaders welcomed Wilmore and Williams and held a short news conference.

“Our hearts and souls are in this spacecraft and a little part of us will be lifting off with Butch and Suni,” said NASA’s Commercial Crew Program Deputy Manager Dana Hutcherson, who has been with the program for 13 years.

Wilmore and Williams are targeting 10:34 p.m. EDT Monday, May 6, for launch aboard Boeing’s Starliner spacecraft and ULA’s (United Launch Alliance) Atlas V rocket from Space Launch Complex-41 at nearby Cape Canaveral Space Force Station. This will be the first crewed flight of Starliner for NASA’s Commercial Crew Program.

Click below to watch the earlier broadcast of the welcome ceremony.

NASA, Boeing Update Launch Date for Starliner’s First Astronaut Flight

The Boeing CST-100 Starliner spacecraft is lifted at the Vertical Integration Facility at Space Launch Complex-41 at Florida’s Cape Canaveral Space Force Station on May 4, 2022. Photo credit: NASA/Frank Michaux

Following a review of the International Space Station operations, NASA’s Boeing Crew Flight Test now is targeting no earlier than Monday, May 6, for Starliner’s first launch with astronauts to the orbital complex. The date adjustment optimizes space station schedule of activities planned toward the end of April, including a cargo spacecraft undocking and a crew spacecraft port relocation required for Starliner docking. NASA and Boeing also are performing prelaunch closeout work and completing final certification for flight.

Starliner will carry NASA astronauts Suni Williams and Butch Wilmore to the space station for a docking to the forward port of the Harmony module. Ahead of Starliner’s launch, NASA’s SpaceX Crew-8 crewmates will board the Dragon spacecraft, currently docked to the forward port, for a relocation to the zenith port of Harmony to allow for Starliner docking. The date shift also allows additional time for the crew aboard the microgravity laboratory to complete science and cargo logistics ahead of the departure of the Dragon cargo spacecraft.

As part of the agency’s Commercial Crew Program, Starliner will launch on a United Launch Alliance Atlas V rocket from Space Launch Complex 41 at Cape Canaveral Space Force Station in Florida. Williams and Wilmore will spend about a week docked to the space station ahead of a return to Earth in the western United States. The flight test will help NASA verify whether the Starliner system is ready to fly regular crew rotation missions to space station for the agency.

NASA’s Boeing Crew Flight Test Stacking Up For Launch

United Atlas V rocket raised to vertical at the Vertical Integration Facility at Space Launch Complex-41 at Cape Canaveral Space Force Station in Florida — Crews raise a United Launch Alliance Atlas V rocket to a vertical position at the Vertical Integration Facility at Space Launch Complex-41 at Cape Canaveral Space Force Station in Florida on Wednesday, Feb. 21, 2024. Photo credit: NASA/Frank Michaux

NASA, Boeing, and ULA (United Launch Alliance) are readying the rocket that will launch the first crewed flight of the Starliner spacecraft to the International Space Station as part of the agency’s Commercial Crew Program.

A United Launch Alliance Atlas V rocket stands vertical at the Vertical Integration Facility at Space Launch Complex-41 at Cape Canaveral Space Force Station in Florida on Wednesday, Feb. 21, 2024. — A United Launch Alliance Atlas V rocket stands vertical, awaiting integration with the rocket’s Centaur upper stage and Boeing’s CST-100 Starliner after moving inside the Vertical Integration Facility at Space Launch Complex-41 at Cape Canaveral Space Force Station in Florida on Wednesday, Feb. 21, 2024. Photo credit: NASA/Frank Michaux

The ULA Atlas V rocket was moved into the company’s Vertical Integration Facility at Space Launch Complex-41 at Cape Canaveral Space Force Station in Florida, which starts the preparations for its stacking operations ahead of NASA’s Boeing Crew Flight Test.

The rocket’s main stage was transferred from the nearby Advanced Spaceflight Operations Center to the integration facility Wednesday, Feb. 21, where it will await integration with the rocket’s upper Centaur stage and Starliner. The spacecraft will carry NASA astronauts Suni Williams and Butch Wilmore to the orbiting laboratory for a short stay of about one to two weeks before returning to a landing site in the southwest United States.

The mission will test the end-to-end capabilities of the Starliner system, including launch, docking, and a return to Earth. After successful completion of the mission, NASA will begin the final process of certifying Starliner and its systems for crewed rotation missions to the space station.

NASA and Boeing are targeting no earlier than late April for launch. Starliner completed two uncrewed flight tests, including Orbital Flight Test-2, which docked to the space station on May 21, 2022, and provided valuable data leading up to its first crewed flight.

Details about the mission and NASA’s Commercial Crew Program can be found by following the commercial crew blog, X, and Facebook.

NASA, Boeing Teams Achieve Milestone Ahead of Crewed Flight

NASA's Boeing Crew Flight Test AMR rehearsal — From left, Starliner Flight Crew Integration Manager Tony Ceccacci, and NASA astronauts Barry “Butch” Wilmore and Sunita “Suni” Williams, participate in a mission rehearsal at Boeing’s Avionics and Software Integration Lab in Houston. Photo credit: Boeing/Steven Siceloff

NASA and Boeing recently completed a full start to finish integrated mission dress rehearsal for the company’s CST-100 Starliner flight with astronauts to the International Space Station, which is scheduled to launch in April 2023.

The Crew Flight Test, or CFT, will launch NASA astronauts Barry “Butch” Wilmore and Suni Williams on Starliner – atop a United Launch Alliance Atlas V rocket – from Space Launch Complex-41 at Cape Canaveral Space Force Station as part of the agency’s Commercial Crew Program.

During several days at Boeing’s Avionics and Software Integration Lab (ASIL) in Houston, the ASIL Mission Rehearsal (AMR) combined tests of software and crew systems, along with operations teams. The completion of the end-to-end mission rehearsal clears a path for the next CFT milestones, including working with the crew and flight controllers on various integrated failure scenarios and a series of flight-day parameter updates that will become available as the team nears launch day.

“Testing is a key component to the success of a human space program,” said NASA Commercial Crew Program Software Certification Manager Chad Schaeffer. “The AMR and the integrated failure scenarios are excellent examples of the rigorous testing teams are performing on Starliner. The rehearsal went well and reflects the continued improvement in executing this test and helps pave the way to the much anticipated first crewed flight.”

During the rehearsal, Wilmore and Williams, along with fellow NASA astronaut Mike Fincke, worked through mission milestones in coordination with mission operations teams located inside flight control rooms at NASA’s Johnson Space Center. Starliner engineering teammates also supported from Boeing’s Mission Control Center located in Florida.

The crew members worked in a flight deck simulator networked to control rooms and avionics, operating the same software that will be used during CFT. They effectively demonstrated the software is ready to operate Starliner during prelaunch, launch, docking to the space station, undocking, and the return to Earth through landing.

The AMR provided end-to-end testing of hardware configuration, software, communications, preparation configuring hardware and software, routing communications channels, and mapping simulated sensor data. Similar testing was performed ahead of NASA and Boeing’s Orbital Flight Test-2 (OFT-2) uncrewed mission in early 2022.

“We began conducting AMRs with the creation of OFT-2, and the integrated team has continued to get more efficient with each rehearsal,” said Aaron Kraftcheck, Starliner avionics software integration and test manager. “With the participation of our astronauts in this CFT AMR, we have enhanced the team dynamics, and continued to learn and adjust, which is what AMR is all about.”