NASA, Boeing Provide Update on Starliner Flight Test Readiness

Crew Flight Test vehicle shown in April prior to going into the Hazardous Processing Area in the Commercial Crew and Cargo Processing Facility.
Crew Flight Test vehicle shown in April prior to going into the Hazardous Processing Area in the Commercial Crew and Cargo Processing Facility. Photo credit: Boeing/John Grant

NASA and Boeing completed a joint Crew Flight Test checkpoint review May 25 ahead of the first flight of Starliner with astronauts to the International Space Station. During the checkpoint, mission teams reviewed open work ahead of launch planned no earlier than July 21, including emerging issues that need a path to closure prior to a decision to fuel the spacecraft in June.

“We are taking a methodical approach to the first crewed flight of Starliner incorporating all of the lessons learned from the various in-depth testing campaigns, including Starliner’s flight tests and the agency’s verification efforts,” said Steve Stich, manager of NASA’s Commercial Crew Program. “All Orbital Flight Test-2 anomalies are closed. In addition to the closeout of ongoing work, the team remains vigilant on tracking new technical issues as we complete certification for crewed flight.”

As part of the ongoing effort, 95% of the Crew Flight Test certification products are complete. This includes approval of Starliner’s crew module batteries, based on additional testing and analysis, along with post-certification flight mitigations and a proposed battery upgrade for future missions. Teams are conducting final spacecraft closeouts and preparing for upcoming hardware milestones, including spacecraft fueling, spacecraft rollout to the launch site, and integration with the United Launch Alliance Atlas V rocket.

While the team continues to work the remaining certification products, they also are working resolution paths on the following items:

Teams will remove and replace a by-pass valve on the active thermal control system, which is located on the Starliner service module and is used to flow coolant into the system to cool the onboard avionics. The Starliner team is replacing the valve that was restricting flow to one of two redundant loops, and running a diagnostic to confirm the suspected issue with the malfunctioning hardware. This work is expected to take about a week with no overall impact to the launch schedule at this time.

Engineers also are working to evaluate any elevated risk from a specific type of tape used on the spacecraft to protect wires from chaffing. Although the tape is commonly used in spaceflight, the adhesive properties of the tape could present a flammability risk under certain conditions. NASA and Boeing are evaluating this material and the system’s overall wiring protection to confirm it is acceptable for crewed flight. Those efforts are ongoing and are expected to complete before Boeing begins fueling operations on the spacecraft.

NASA and Boeing also are working to reassess Starliner’s parachute system margins based on new data reviews as part of the ongoing design certification process. Engineers are reviewing the overall efficiency of certain joints within the parachute system to confirm they meet all required factors of safety for crewed flight.

“Crew safety remains the highest priority for NASA and its industry providers, and emerging issues are not uncommon in human spaceflight especially during development,” said Stich. “If you look back two months ago at the work we had ahead of us, it’s almost all complete. The combined team is resilient and resolute in their goal of flying crew on Starliner as soon as it is safe to do so. If a schedule adjustment needs to be made in the future, then we will certainly do that as we have done before. We will only fly when we are ready.”

Starliner spacecraft fueling is expected to begin as early as mid-June, and there is some operational flexibility in that timeline that can be used if needed. Teams will continue to monitor the forward work and determine whether an adjustment in the current launch date is needed. An update on the team’s progress will be provided in the coming weeks.

Find out more about NASA’s Commercial Crew Program at: https://www.nasa.gov/commercialcrew

Mission Specialist Assigned to NASA’s SpaceX Crew-7 Mission

Astronaut Satoshi Furukawa from JAXA (Japan Aerospace Exploration Agency)
JAXA (Japanese Aerospace Exploration Agency) astronaut Satoshi Furukawa was named a mission specialist for NASA’s SpaceX Crew-7 mission. Photo credit: NASA

Astronaut Satoshi Furukawa from JAXA (Japan Aerospace Exploration Agency) has been selected as a mission specialist for NASA’s SpaceX Crew-7 mission – the agency’s seventh rotational mission to the International Space Station.

Furukawa joins NASA astronaut Jasmin Moghbeli and ESA (European Space Agency) astronaut Andreas Mogensen, who will serve as spacecraft commander and pilot, respectively. An additional crew member will be assigned at a later date.

Furukawa spent 165 days aboard the orbiting laboratory in 2011 as a flight engineer with Expeditions 28 and 29. As part of his duties, he helped support the final space shuttle mission, STS-135.

This will be the first spaceflight for Moghbeli, who became a NASA astronaut in 2017, and the first long-duration mission for Mogensen. He previously served as a flight engineer on a 10-day mission to the space station in 2015. Crew-7 will be his second trip to space.

NASA and SpaceX are targeting no earlier than mid-August for the launch of Crew-7, aboard a SpaceX Dragon spacecraft and Falcon 9 rocket from Launch Complex 39A at NASA’s Kennedy Space Center in Florida. The four astronauts will join an expedition crew aboard the space station.

For more insight on NASA’s Commercial Crew Program missions to the orbiting laboratory, follow the commercial crew blog. More details can be found @commercial_crew on Twitter and commercial crew on Facebook.

NASA Updates Commercial Crew Planning Manifest Through 2024

NASA meatball

NASA and its industry partners, Boeing and SpaceX, are planning target launch schedules for upcoming commercial crew missions to the International Space Station.

Target Launch Manifest

NASA’s Boeing Crew Flight Test: NET July 21, 2023
NASA’s SpaceX Crew-7: NET mid-August 2023
NASA’s SpaceX Crew-8: NET February 2024
NASA’s Boeing Starliner-1: NET Summer 2024

Here is a closer look at each mission:

NASA’s Boeing Crew Flight Test

NASA and Boeing’s Crew Flight Test (CFT), planned no earlier than July 21, 2023, is the first crewed flight of the Starliner system prior to certification and regular crewed missions to the space station. For CFT, the Starliner spacecraft will launch on a United Launch Alliance Atlas V rocket from Space Launch Complex-41 at Cape Canaveral Space Force Station in Florida, returning approximately eight days later in White Sands, New Mexico. The flight will carry two NASA astronaut test pilots, Barry “Butch” Wilmore and Suni Williams, on the demonstration flight to prove the end-to-end capabilities of the Starliner system.

NASA’s SpaceX Crew-7

NASA and SpaceX’s seventh rotational mission to the space station is planned for no earlier than mid-August 2023. NASA astronaut Jasmin Moghbeli and Andreas Mogensen of ESA (European Space Agency), mission commander and pilot, respectively, will fly aboard the SpaceX Dragon spacecraft named Endurance, which previously flew on NASA’s SpaceX Crew-5 and Crew-3 missions. The final two mission specialists will be assigned in the coming weeks. The spacecraft is currently being prepared for flight at SpaceX’s refurbishing facility in Cape Canaveral, Florida. The company’s Falcon 9 rocket booster selection in support of Crew-7 is ongoing.

NASA’s SpaceX Crew-8

NASA and SpaceX’s eighth rotational mission to the space station is planned for no earlier than February 2024. An integrated crew of four will travel to the space station aboard a SpaceX Dragon and Falcon 9 rocket. Hardware allocations for Dragon and Falcon are planned in the coming months. Once crew members are assigned, operations teams will increase crew training activities specific to the mission, including spacesuit production and testing.

NASA’s Boeing Starliner-1

NASA and Boeing’s first crew rotation mission to the space station is planned for no earlier than summer 2024. NASA astronauts Scott Tingle and Mike Fincke, commander and pilot, respectively, will fly aboard the Starliner spacecraft, which previously flew on Boeing’s Orbital Flight Test-2 mission. Two mission specialists will be assigned in the coming months. Timing of the launch is subject to change based on several factors, including: a successful CFT, incorporation of anticipated learning from CFT, approvals of postflight data and final certification products, and completion of operational readiness and certification reviews. Starliner-1 will fly a new service module currently in production at the Boeing facility at NASA’s Kennedy Space Center in Florida. Production of the Atlas V rocket is complete. The hardware is in storage at the United Launch Alliance facility in Decatur, Alabama, awaiting shipment to the launch site for stacking and final integration with the spacecraft.

For more insight on NASA’s Commercial Crew Program missions to the orbiting laboratory follow the commercial crew blog. More details can be found @commercial_crew on Twitter and commercial crew on Facebook.

Endeavour Spacecraft Reaches Orbit, News Conference at 2:30 a.m. EST

NASA's SpaceX Crew-6 liftoff from Kennedy Space Center
NASA’s SpaceX Crew-6 crew members Stephen Bowen, Woody Hoburg, Sultan Alneyadi, and Andrey Fedyaev blast off from Kennedy Space Center’s Launch Complex 39A in Florida at 12:34 a.m. EST Thursday, March 2, 2023. Photo credit: NASA/Frank Michaux

The SpaceX Crew Dragon spacecraft Endeavour, carrying NASA astronauts Stephen Bowen, commander; Woody Hoburg, pilot; and mission specialists UAE (United Arab Emirates) astronaut Sultan Alneyadi and Roscosmos cosmonaut Andrey Fedyaev to the International Space Station, has safely reached orbit, and the nosecone has been opened.

At 2:30 a.m. EST, NASA will host a postlaunch news conference from NASA’s Kennedy Space Center in Florida. The event will be broadcast live on NASA TV and the agency’s website. Participants in the briefing will be:

  • Kathy Lueders, associate administrator, Space Operations Mission Directorate, NASA Headquarters in Washington
  • Steve Stich, manager, Commercial Crew Program, Kennedy 
  • Dina Contella, operations integration manager, International Space Station Program, NASA’s Johnson Space Center in Houston
  • Benji Reed, senior director, Human Spaceflight Program, SpaceX
  • Salem AlMarri, director general, Mohammed Bin Rashid Space Centre

Crew-6 will dock at the space station at approximately 1:17 a.m. EST on Friday, March 3. Live coverage on NASA TV resumes at 11:30 p.m. EST on March 2 and continues through spacecraft docking, hatch opening (2:55 a.m.), and the welcome ceremony (3:40 a.m.) at the microgravity laboratory.

Follow along with mission activities and get more information here on the Crew-6 blog, commercial crew blog, @commercial_crew on Twitter, and commercial crew on Facebook.

Stage 1 Successfully Lands on SpaceX Drone Ship

Crew-6 mission: Stage 1 landing of SpaceX drone ship
Approximately eight minutes after lifting off from Kennedy Space Center’s Launch Complex 39A in Florida at 12:34 a.m. EST on March 2, 2023, Stage 1 of SpaceX’s Falcon 9 rocket comes in for a landing on the company’s drone ship, Just Read the Instructions. Photo credit: NASA

Stage 1 of SpaceX’s Falcon 9 rocket completed its descent and successfully landed on SpaceX’s drone ship, Just Read the Instructions, off the coast of Florida.

Crew-6 Reports Trajectory Nominal

The positive call came in from NASA’s SpaceX Crew-6 Commander Stephen Bowen that trajectory is nominal. The first stage has started its descent.

First Stage Main Engine Cutoff, First and Second Stages Separate

The Falcon 9 rocket has reached first stage main engine cutoff (MECO). The first and second stages have separated.

Falcon 9 Reaches Max Q for NASA’s SpaceX Crew-6 Mission

Max Q, or the moment of peak mechanical stress on the rocket, has been reached.

Liftoff! Crew-6 Lights Up the Florida Early Morning Sky

NASA's SpaceX Crew-6 mission launch
SpaceX’s Falcon 9 rocket, with the company’s Dragon Endeavour spacecraft atop, lifts off from Launch Complex 39A at Kennedy Space Center for NASA’s SpaceX Crew-6 mission at 12:34 a.m. EST Thursday, March 2, 2023. NASA/Frank Michaux

The Falcon 9 rocket and Crew Dragon Endeavour spacecraft roared off of Launch Pad 39A at NASA’s Kennedy Space Center in Florida at 12:34 a.m. EST! Stephen Bowen and Warren Hoburg, Sultan Alneyadi, and Andrey Fedyaev have successfully begun their approximate 24.5-hour journey to the International Space Station on NASA’s SpaceX Crew-6 mission.

Max Q will happen during the next minute.

Crew-6 Reaches Terminal Count for Launch from Kennedy

The RP-1 rocket fuel load for NASA’s SpaceX Crew-6 mission launch is complete.

It’s just a few minutes until liftoff, and all looks good for the Crew-6 launch! There is still time to tune in to NASA TV or the agency’s website to watch the rocket and spacecraft blast off from NASA’s Kennedy Space Center in Florida.