OFT Mission Taking Shape at Space Launch Complex 41

A Centaur upper stage is lifted at the Space Launch Complex 41 Vertical Integration Facility at Florida’s Cape Canaveral Air Force Station on Nov. 8, 2019.
A Centaur upper stage is lifted at the Space Launch Complex 41 Vertical Integration Facility at Florida’s Cape Canaveral Air Force Station on Nov. 8, 2019, for mating to the United Launch Alliance Atlas V first stage in preparation for Boeing’s Orbital Flight Test (OFT). The uncrewed OFT mission will rendezvous and dock Boeing’s CST-100 Starliner spacecraft with the International Space Station as part of NASA’s Commercial Crew Program. Starliner will launch atop the Atlas V rocket from Space Launch Complex 41. Photo credit: NASA/Frank Michaux

The United Launch Alliance (ULA) Atlas V rocket set to launch Boeing’s CST-100 Starliner on its maiden voyage to the International Space Station for NASA’s Commercial Crew Program is ready for the mating of Starliner to the top of the launch vehicle.

The United Launch Alliance Atlas V first stage is lifted to the vertical position on Nov. 4, 2019, in the Vertical Integration Facility at Space Launch Complex 41.
The United Launch Alliance Atlas V first stage is lifted to the vertical position on Nov. 4, 2019, in the Vertical Integration Facility at Space Launch Complex 41. Photo credit: NASA/Frank Michaux

On Monday, Nov. 4, the Atlas V’s first stage was lifted to the vertical position inside the Vertical Integration Facility at Space Launch Complex 41 at Cape Canaveral Air Force Station in Florida, followed by the mating of two solid rocket boosters to the booster. ULA teams then attached the Centaur upper stage and launch vehicle adapter atop the Atlas V first stage.

Boeing’s uncrewed Orbital Flight Test (OFT) mission will rendezvous and dock the Starliner spacecraft with the space station. OFT will help set the stage for Boeing’s Crew Flight Test (CFT), which will carry NASA astronauts Michael Fincke and Nicole Mann, and Boeing astronaut Chris Ferguson to the space station and return them safely home.

As aerospace industry providers Boeing and SpaceX begin to make regular flights to the space station, NASA will continue to advance its mission to go beyond low-Earth orbit and establish a human presence on the Moon with the ultimate goal of sending astronauts to Mars.

NASA, SpaceX Test Pad Emergency Egress System

NASA and SpaceX conduct a formal verification of the company's emergency escape system on Sept. 18, 2019 at Launch Complex 39A.
NASA astronauts Shannon Walker, in front, and Bob Behnken participated in the exercise to verify the crew can safely and quickly evacuate from the launch pad in the unlikely event of an emergency before liftoff of SpaceX’s first crewed flight test, called Demo-2. During the escape verification, Walker and Behnken pass through the water deluge system on the 265-foot level of the crew access tower. Photo credit: SpaceX

NASA and SpaceX conducted a formal verification of the company’s emergency escape, or egress, system at Kennedy Space Center’s Launch Complex 39A in Florida on Sept. 18, 2019. NASA astronauts Bob Behnken and Shannon Walker participated in the exercise to verify the crew can safely and swiftly evacuate from the launch pad in the unlikely event of an emergency before liftoff of SpaceX’s first crewed flight test, called Demo-2.

At tower level on the pad, Walker and Behnken practiced loading into a slidewire basket and simulating an emergency escape to ground level.
At tower level on the pad, Walker and Behnken practiced loading into a slidewire basket and simulating an emergency escape to ground level. Photo credit: SpaceX

“This demonstration allowed all the various teams responsible for ground operations, system design, ground safety and emergency management to observe and verify the system is ready for operational use,” said Steve Payne, launch operations integrator for the agency’s Commercial Crew Program. “It’s a system we hope we never have to use, but we have to be prepared for every scenario.”

During the exercise, Behnken and Walker demonstrated two escape methods to show the crew could leave the 265-foot-level of the launch tower quickly. One method was an expedited non-emergency egress, where the crew started at the end of the crew access arm, called the white room, as if they just exited the capsule, and descended the crew access tower by taking the elevator to the base of the launch pad. Then, they were picked up by the pad team to be returned to crew quarters.

The other method involved an emergency egress, where the crew and pad team started at the crew access arm and escape to the ground using the slidewire baskets, with all alarms and fire suppression systems activated. From there, they boarded an armored vehicle that took them to safety.

“Safety of crew members is the top priority,” Walker said. “This was a great opportunity to test the emergency egress system and procedures on the pad.”

SpaceX provided a demonstration of activating alarms and beacons, putting on emergency breathing air bottles and activating the water deluge system on the crew access level, followed by egress from the white room. The astronauts also practiced loading into the baskets. The release mechanisms were also tested, and a weighted empty basket was sent down the length of the slidewire cable to the landing area.

The slidewire baskets have had a number of design improvements since they were used during the shuttle era. A new braking system was added that regulates the speed as astronauts descend the slidewire, which makes for a smoother ride for the crew.  Adjustments to the system have also made dismounting the slidewire baskets much easier than with the previous design.

Also, the platform used for emergency escape on the tower was relocated and reinstalled to the 265-foot-level, up 70 feet from its original shuttle-era location, in order to accommodate a taller launch vehicle.

“If the emergency egress system were ever to be needed to escape from a hazardous event, we want to have complete confidence that it will operate as designed and get our flight crew and pad personnel off the tower quickly and safely,” Payne said.

The verification team also included personnel from the Astronaut Office at NASA’s Johnson Space Center in Houston, NASA Flight Surgeons, SpaceX systems engineers, Kennedy Aero Medical, Commercial Crew Program Safety, and other observers.

“Each time today when we headed down the crew access arm, I couldn’t help but think about what it will be like to strap into Dragon on launch day,” Behnken said. “It’s exciting to have this verification test behind us on our way to the SpaceX Demo-2 mission.”

As commercial crew providers SpaceX and Boeing begin to make regular flights to the space station, NASA will continue to advance its mission to go beyond low-Earth orbit and establish a human presence on the Moon with the ultimate goal of sending astronauts to Mars.

NASA, SpaceX Coordinate Crucial Astronaut Recovery Exercise

Teams from NASA and SpaceX, rehearse crew extraction in Port Canaveral
NASA astronaut Doug Hurley, along with teams from NASA and SpaceX, rehearse crew extraction from SpaceX’s Crew Dragon, which will be used to carry humans to the International Space Station, on Aug. 13, 2019 at the Trident Basin in Cape Canaveral, Florida. Photo Credit: NASA/Bill Ingalls

Teams from NASA and SpaceX practiced removing astronauts from a Crew Dragon spacecraft on Tuesday, Aug. 13, at Port Canaveral in Florida, preparing for when humans return to Earth from a mission to the International Space Station as part of NASA’s Commercial Crew Program.

The joint simulation involved a mock-up of the spacecraft and Go Searcher, one of the SpaceX ships that will recover the spacecraft and astronauts after splashing down in the Atlantic Ocean. NASA astronauts Doug Hurley and Bob Behnken, who will fly to and from the space station aboard Crew Dragon for the SpaceX Demo-2 mission, participated in the exercise.

Teams from NASA and SpaceX, rehearse crew extraction from SpaceX’s Crew Dragon in Port Canaveral
Using SpaceX’s Go Searcher ship and a mock-up of the Crew Dragon, NASA and SpaceX teams worked through the steps necessary to get NASA astronauts Doug Hurley, left, and Bob Behnken out of the Dragon and back to dry land. Photo credit: NASA/Bill Ingalls

“Integrated tests like today’s are a crucial element in preparing for human spaceflight missions,” Hurley said. “This opportunity allowed us to work with the recovery team and ensure the plans are solid for the Demo-2 mission.”

The event marked the first time a fully integrated NASA and SpaceX team worked together on the ship to go through an end-to-end practice run of how the teams will recover and extract the astronauts when they return from the space station in Crew Dragon. Hurley and Behnken were taken out of the spacecraft, given a mock medical evaluation and then transported to the Cape Canaveral Air Force Station Skid Strip, or airport.

“We’re making sure that the team integrates together — that’s a key to any successful mission,” said Ted Mosteller, the NASA recovery director in charge of the agency’s team for the Commercial Crew Program. “We worked on successfully doing what we need to do to take care of the crew once they return to Earth.”

Teams from NASA and SpaceX, rehearse crew extraction from SpaceX’s Crew Dragon in Port Canaveral
NASA astronauts Doug Hurley, left, and Bob Behnken work with NASA and SpaceX teams during an astronaut recovery exercise in Port Canaveral, Florida. Photo Credit: NASA/Bill Ingalls

The purpose of the exercise, Mosteller pointed out, was to ensure participants knew their roles and responsibilities — and where they were supposed to be staged on the 150-foot vessel. He was extremely pleased with the results.

“It feels really good; it has been a lot of hard work to get us to this point,” Mosteller said. “There was a lot of collaboration, and it was a very positive experience for the integrated team.”

For Hurley and Behnken, it’s another milestone on the path to their historic flight.

“We are both looking forward to the Demo-2 flight and having the opportunity to return to the International Space Station,” Behnken said. “Each of these exercises puts us one step closer to fulfilling NASA’s mission of returning astronauts to the International Space Station from U.S. soil.”

As commercial crew providers Boeing and SpaceX begin to make regular flights to the space station, NASA will continue to advance its mission to go beyond low-Earth orbit and establish a human presence on the Moon with the ultimate goal of sending astronauts to Mars.

SpaceX Demo-2 Astronauts Walkthrough Launch Day Operations

SpaceX recently held a training event at its facility in Hawthorne, California for prelaunch operations with NASA astronauts Bob Behnken and Doug Hurley and ground operators for the company’s Demo-2 mission to the International Space Station as part of NASA’s Commercial Crew Program. The training provided an opportunity for the integrated team to dry run all of the activities, procedures and communication that will be exercised on launch day when a Crew Dragon spacecraft launches on a Falcon 9 rocket from Launch Complex 39A in Florida.

The astronauts performed suit-up procedures alongside the SpaceX ground closeout team and suit engineers using the same ground support equipment, such as the seats and suit leak check boxes, that will be used on launch day. Following crew suit-up, the teams performed a simulated launch countdown with the astronauts inside a Crew Dragon simulator and performed several emergency egress, or exit, scenarios.

The training exercise is one of several that NASA astronauts have participated in with our commercial crew partners, Boeing and SpaceX, in preparation for crew flight tests. NASA’s Commercial Crew Program continues to place astronaut safety at the forefront of preparations for human spaceflight.

 

 

 

NASA, SpaceX Earn Emmy Nomination for Demo-1 Mission Coverage

NASA and SpaceX were nominated for an Emmy! Teams from the agency’s Commercial Crew Program are among six finalists in the Outstanding Interactive Program category for their coverage of SpaceX’s Demo-1 mission in March 2019.

The nomination recognizes the teams’ tremendous efforts in sharing with the world Crew Dragon’s historic journey to the International Space Station. The mission marked the first time a commercially operated spacecraft docked with the space station, and brought the United States a critical step closer to launching astronauts in American spacecraft on American rockets from American soil.

The uncrewed SpaceX Crew Dragon spacecraft s pictured with its nose cone open revealing its docking mechanism while approaching the International Space Station's Harmony module on March 3, 2019.
The uncrewed SpaceX Crew Dragon spacecraft is pictured with its nose cone open revealing its docking mechanism while approaching the International Space Station’s Harmony module on March 3, 2019. Image credit: NASA

NASA and SpaceX spent years preparing a collaborative approach to mission coverage, which featured multiple live broadcasts from agency and company facilities across the country during each phase of the mission, continuing through Crew Dragon’s stunning return to Earth. Throughout NASA’s coverage, the agency engaged social media users around the world and at local social media influencer gatherings at the agency’s Kennedy Space Center in Florida.

The Creative Arts Emmy Awards ceremony will be held Sept. 14-15, 2019.

SpaceX Provides Update on Crew Dragon Static Fire Investigation

SpaceX held a joint teleconference with NASA on Monday, July 15, to update media on the company’s investigation into its Crew Dragon static fire mishap on Saturday, April 20. SpaceX’s full statement on the investigation and the current findings can be found at: https://go.nasa.gov/2GeGLyH

 

SpaceX’s Cargo Dragon to Deliver New Space Station Docking Adapter for Commercial Crew Spacecraft

The International Docking Adapter 3, a critical component for future crewed missions to the International Space Station, is carefully packed away in the unpressurized "trunk" section of the SpaceX Dragon spacecraft at the SpaceX facility on Cape Canaveral Air Force Station in Florida on June 19.
The International Docking Adapter 3, a critical component for future crewed missions to the International Space Station, is carefully packed away in the unpressurized “trunk” section of the SpaceX Dragon spacecraft at the SpaceX facility on Cape Canaveral Air Force Station in Florida on June 19. Photo credit: NASA/Isaac Watson

A new International Docking Adapter, called IDA-3, is scheduled to arrive at the International Space Station this July aboard SpaceX’s 18th cargo resupply mission to the microgravity laboratory. When installed on the space station, the one-of-a-kind outpost will have two common ports enabling expanded opportunities for visiting vehicles, including new spacecraft designed to carry humans for NASA’s Commercial Crew Program.

The docking adapters are the physical connections spacecraft like Boeing’s CST-100 Starliner, SpaceX’s Crew Dragon and future, yet-to-be designed international spacecraft will use to autonomously attach to station. The adapters are important because the plans are readily available for spacecraft builders and standardize a host of docking requirements.

The International Docking Adapter 3, a critical component for future crewed missions to the International Space Station, is carefully packed away in the unpressurized “trunk” section of the SpaceX Dragon spacecraft at the SpaceX facility on Cape Canaveral Air Force Station in Florida on June 19.
The International Docking Adapter 3, a critical component for future crewed missions to the International Space Station, is carefully packed away in the unpressurized “trunk” section of the SpaceX Dragon spacecraft at the SpaceX facility on Cape Canaveral Air Force Station in Florida on June 19. Photo credit: NASA/Cory Huston

Currently stowed in the trunk of SpaceX’s Dragon cargo spacecraft, the IDA-3 was assembled at NASA’s Kennedy Space Center in Florida, and comprises of a number of sensors that spacecraft will communicate with and connect to through use of onboard computers and navigation systems.  Docking requires no crew assistance and can be completed much more quickly than the berthing process often used for cargo spacecraft today, which may involve astronauts aboard the station manually capturing spacecraft using a robotic arm then maneuvering the craft to attach to a common hatch mechanism.

IDA-3 is one of the primary payloads on the SpaceX resupply mission and is identical to the International Docking Adapter-2, IDA-2, installed in the summer of 2016. IDA-2 was used by SpaceX during the company’s first uncrewed flight test, called Demo-1, for commercial crew. Both docking adapters were built by Boeing.

Once at the space station, flight controllers will use the station’s Canadarm2 robotic arm to remove the IDA-3 from Dragon’s trunk and place it over a Pressurized Mating Adapter (PMA-3) on the station’s Harmony module, or Node 2. Later this summer, two Expedition 60 crew members will perform a spacewalk to permanently install the IDA-3 to PMA-3.

The SpaceX CRS-18 mission is scheduled to launch at 7:35 p.m. EDT on Sunday, July 21, from Space Launch Complex 40 at Cape Canaveral Air Force Station. After its arrival, the Dragon cargo spacecraft will remain at the space station for about a month.

NASA, SpaceX Simulate Astronauts Docking to Station on Crew Dragon Spacecraft

NASA and SpaceX practiced Crew Dragon rendezvous and docking to the International Space Station during a virtual dress rehearsal on June 26
The uncrewed SpaceX Crew Dragon spacecraft is the first Commercial Crew vehicle to visit the International Space Station. Here it is pictured with its nose cone open revealing its docking mechanism while approaching the station’s Harmony module. Photo credit: NASA

NASA and SpaceX practiced Crew Dragon rendezvous and docking to the International Space Station during a virtual dress rehearsal on June 26 for the company’s first crew flight test, known as Demo-2, to the microgravity laboratory.

NASA and SpaceX practiced Crew Dragon rendezvous and docking to the International Space Station during a virtual dress rehearsal on June 26
The Demo-2 flight test will be the Crew Dragon’s chance to demonstrate a complete mission with astronauts, from launch to landing, and will put SpaceX on its way to earning certification from NASA’s Commercial Crew Program. Photo credit: NASA

The activity is part of a series of integrated simulations bringing together NASA and SpaceX flight control teams to complete multiple practice runs for each dynamic phase of a mission from launch to splashdown. These simulations provide the teams plenty of practice to ensure they safely and successfully perform the planned operations of the actual spaceflight, with opportunities to fine-tune their procedures and gain experience on how to solve problems should they arise.

Astronauts Bob Behnken and Doug Hurley are assigned to take the first flight on SpaceX’s Demo-2 mission, and the two have been working closely with SpaceX throughout the design and construction of the spacecraft, offering up the experience they gained on previous spaceflights. Joint simulations bring them together with the teams that will support them from the ground to practice for the mission — including handling any challenges that might arise during flight.

NASA and SpaceX practiced Crew Dragon rendezvous and docking to the International Space Station during a virtual dress rehearsal on June 26
In March, SpaceX’s Demo-1 mission proved the Crew Dragon and its Falcon 9 rocket worked as designed. Photo credit: NASA

The Demo-2 flight test will be the Crew Dragon’s chance to demonstrate a complete mission with astronauts, from launch to landing, and will put SpaceX on its way to earning certification from NASA’s Commercial Crew Program. Once the spacecraft is certified, SpaceX can begin regular flights to the space station with long-duration crews aboard.

In March, SpaceX’s Demo-1 mission proved the Crew Dragon and its Falcon 9 rocket worked as designed. The mission tested a new launch configuration, checked maneuverability demonstrations in free flight and ensured the crew’s ability to transfer power and data between the spacecraft and the space station. With those boxes all successfully checked, the Crew Dragon became the first commercial spacecraft built to carry humans to dock with the space station. Its subsequent safe reentry and splashdown in the Atlantic Ocean was an important step toward proving the spacecraft is ready to carry humans onboard.

Boeing Completes Starliner Hot Fire Test

Starliner Hot Fire Test
Boeing teams ran multiple tests on Starliner’s in-space maneuvering system and the spacecraft’s launch abort system on Thursday at NASA’s White Sands Test Facility in New Mexico. Photo credit: Boeing

Boeing’s CST-100 Starliner propulsion system was put to the test on Thursday at NASA’s White Sands Test Facility in New Mexico in support of NASA’s Commercial Crew Program. Teams ran multiple tests on Starliner’s in-space maneuvering system and the spacecraft’s launch abort system, which are key elements on the path to restore America’s capability to fly astronauts to the International Space Station on American rockets and spacecraft from U.S. soil.

The test used a flight-like Starliner service module with a full propulsion system comprising of fuel and helium tanks, reaction control system and orbital maneuvering and attitude control thrusters, launch abort engines and all necessary fuel lines and avionics.

During the test:

  • 19 thrusters fired to simulate in-space maneuvers.
  • 12 thrusters fired to simulate a high-altitude abort.
  • 22 propulsion elements, including the launch abort engines, fired to simulate a low-altitude abort.

Boeing’s Starliner will launch on a United Launch Alliance Atlas V rocket from Space Launch Complex-41 at Cape Canaveral Air Force Station in Florida. The company will complete a Starliner pad abort test and uncrewed flight test, called Orbital Flight Test, to the station ahead of the first flight test with a crew onboard. As commercial crew providers, Boeing and SpaceX, begin to make regular flights to the space station, NASA will continue to advance its mission to go beyond low-Earth orbit and establish a human presence on the Moon with the ultimate goal of sending astronauts to Mars.

The Atlas V to Lift Starliner with Astronauts Departs Factory for Launch Site

From the manufacturing facility in Decatur, Alabama, the Atlas V booster stage and Dual Engine Centaur upper stage were rolled into a giant cargo ship for transport to Cape Canaveral, Florida. Photo credit: NASA/Emmett Given

The United Launch Alliance Atlas V rocket that will launch Boeing’s CST-100 Starliner on the Crew Flight Test (CFT) mission to the International Space Station for NASA’s Commercial Crew Program emerged on Thursday from the production factory in Decatur, Alabama for transport in a giant cargo ship to Cape Canaveral Air Force Station in Florida.

Once at Cape Canaveral Air Force Station in Florida, the United Launch Alliance Atlas V rocket will begin integrated operations and processing for the Crew Flight Test mission. Photo credit: NASA/Emmett Given

The rocket, known as AV-082, will launch Starliner and its crew of NASA astronauts Mike Fincke and Nicole Mann, and Boeing astronaut Chris Ferguson to the  station following the spacecraft’s maiden voyage, the uncrewed Orbital Flight Test targeted for August.

From the manufacturing facility in Decatur, Alabama, the Atlas V booster stage and Dual Engine Centaur upper stage were moved down the road for loading into the Mariner vessel docked nearby. The 312-foot-long ship is purpose-built to navigate both shallow waters of rivers and ocean travel to reach ULA’s launch sites. It has been making the trek from Decatur to Cape Canaveral since 2001.

Once at Cape Canaveral, the Atlas V will begin integrated operations and processing for the CFT launch.

NASA selected Boeing and SpaceX to transport crew to the space station from the United States, returning the nation’s human spaceflight launch capability. These integrated spacecraft, rockets and associated systems will carry up to four astronauts on NASA missions.

Regular commercial transportation using Boeing’s Starliner and SpaceX’s Crew Dragon spacecraft to and from the station will enable expanded station use and additional research time aboard the orbiting laboratory. Research on the space station helps address the challenges of moving humanity forward to the Moon and Mars as we learn how to keep astronauts healthy during long-duration space travel and demonstrate technologies for human and robotic exploration beyond low-Earth orbit.