Boeing Completes Starliner Hot Fire Test

Starliner Hot Fire Test
Boeing teams ran multiple tests on Starliner’s in-space maneuvering system and the spacecraft’s launch abort system on Thursday at NASA’s White Sands Test Facility in New Mexico. Photo credit: Boeing

Boeing’s CST-100 Starliner propulsion system was put to the test on Thursday at NASA’s White Sands Test Facility in New Mexico in support of NASA’s Commercial Crew Program. Teams ran multiple tests on Starliner’s in-space maneuvering system and the spacecraft’s launch abort system, which are key elements on the path to restore America’s capability to fly astronauts to the International Space Station on American rockets and spacecraft from U.S. soil.

The test used a flight-like Starliner service module with a full propulsion system comprising of fuel and helium tanks, reaction control system and orbital maneuvering and attitude control thrusters, launch abort engines and all necessary fuel lines and avionics.

During the test:

  • 19 thrusters fired to simulate in-space maneuvers.
  • 12 thrusters fired to simulate a high-altitude abort.
  • 22 propulsion elements, including the launch abort engines, fired to simulate a low-altitude abort.

Boeing’s Starliner will launch on a United Launch Alliance Atlas V rocket from Space Launch Complex-41 at Cape Canaveral Air Force Station in Florida. The company will complete a Starliner pad abort test and uncrewed flight test, called Orbital Flight Test, to the station ahead of the first flight test with a crew onboard. As commercial crew providers, Boeing and SpaceX, begin to make regular flights to the space station, NASA will continue to advance its mission to go beyond low-Earth orbit and establish a human presence on the Moon with the ultimate goal of sending astronauts to Mars.

The Atlas V to Lift Starliner with Astronauts Departs Factory for Launch Site

From the manufacturing facility in Decatur, Alabama, the Atlas V booster stage and Dual Engine Centaur upper stage were rolled into a giant cargo ship for transport to Cape Canaveral, Florida. Photo credit: NASA/Emmett Given

The United Launch Alliance Atlas V rocket that will launch Boeing’s CST-100 Starliner on the Crew Flight Test (CFT) mission to the International Space Station for NASA’s Commercial Crew Program emerged on Thursday from the production factory in Decatur, Alabama for transport in a giant cargo ship to Cape Canaveral Air Force Station in Florida.

Once at Cape Canaveral Air Force Station in Florida, the United Launch Alliance Atlas V rocket will begin integrated operations and processing for the Crew Flight Test mission. Photo credit: NASA/Emmett Given

The rocket, known as AV-082, will launch Starliner and its crew of NASA astronauts Mike Fincke and Nicole Mann, and Boeing astronaut Chris Ferguson to the station following the spacecraft’s maiden voyage, the uncrewed Orbital Flight Test targeted for August.

From the manufacturing facility in Decatur, Alabama, the Atlas V booster stage and Dual Engine Centaur upper stage were moved down the road for loading into the Mariner vessel docked nearby. The 312-foot-long ship is purpose-built to navigate both shallow waters of rivers and ocean travel to reach ULA’s launch sites. It has been making the trek from Decatur to Cape Canaveral since 2001.

Once at Cape Canaveral, the Atlas V will begin integrated operations and processing for the CFT launch.

NASA selected Boeing and SpaceX to transport crew to the space station from the United States, returning the nation’s human spaceflight launch capability. These integrated spacecraft, rockets and associated systems will carry up to four astronauts on NASA missions.

Regular commercial transportation using Boeing’s Starliner and SpaceX’s Crew Dragon spacecraft to and from the station will enable expanded station use and additional research time aboard the orbiting laboratory. Research on the space station helps address the challenges of moving humanity forward to the Moon and Mars as we learn how to keep astronauts healthy during long-duration space travel and demonstrate technologies for human and robotic exploration beyond low-Earth orbit.

Crew Safety A Top Priority

NASA and the Department of Defense Human Space Flight Support (HSFS) Office Rescue Division conducted a crew rescue training event April 25 and 27, 2019, in the Atlantic Ocean off the coast of Cape Canaveral Air Force Station, Florida in support of NASA’s Commercial Crew Program.

For our commercial crew flights, we plan for any scenario that may arise, including unlikely emergencies, such as a spacecraft abort and subsequent splashdown in the Atlantic Ocean. Recently, two NASA astronauts as well as a team from the Department of Defense Human Space Flight Support Office Rescue Division practiced what they will do in that very scenario. The DoD team is responsible for quickly and safely rescuing astronauts in the unlikely event of an emergency during ascent, free flight or landing. To learn more about both team’s practices, check out our crew rescue feature.

 

NASA’s Commercial Crew, DoD Teams Conduct Crew Rescue Exercise

Rescue team members stand on the stabilization collar attached to the Boeing CST-100 Starliner training capsule, known as Boiler Plate 3, during a search and rescue training exercise April 16, 2019.
Rescue team members stand on the stabilization collar attached to the Boeing CST-100 Starliner training capsule, known as Boiler Plate 3, during a search and rescue training exercise April 16, 2019. The exercise will be conducted over the next several days at the Army Wharf at Cape Canaveral Air Force Station and in the Atlantic Ocean. Photo credit: NASA/Kim Shiflett

NASA and the Department of Defense Human Space Flight Support (HSFS) Office Rescue Division are conducting a search and rescue training exercise over the next several days at the Army Warf on Cape Canaveral Air Force Station and in the Atlantic Ocean. This is the first at-sea exercise with the Boeing CST-100 Starliner training capsule, known as Boiler Plate 3, ahead of the commercial crew flight test with astronauts targeted for later this year.

The HSFS teams have supported all NASA human spaceflight programs and will be on standby for both NASA’s Commercial Crew Program and Orion launches and landings. The team is responsible for quickly and safely rescuing astronauts in the unlikely event of an emergency during ascent, free flight or landing. This multi-day exercise consists of ground- and water- based training to prepare the DoD pararescue team for an emergency situation on ascent. The HSFS teams will rehearse locating the Starliner spacecraft, sending out rescue teams to extract DoD team members, acting as astronauts, from the capsule and providing immediate medical treatment.  The HSFS team will arrange for pickup, transport and follow-on medical care.

At the conclusion of this exercise, HSFS will complete a full mission profile to validate best practices for configuring and air-dropping U.S. Air Force Pararescue team members from a C-17 aircraft with their associated watercraft, specialized rescue equipment and advanced medical capabilities. HSFS conducted a similar exercise with SpaceX’s Crew Dragon spacecraft in early December 2018.

This simulation is another example of how safety is being built into systems, processes and procedures for commercial crew missions. It is standard practice to conduct these exercises, and was regularly done during the Space Shuttle Program.

During normal return scenarios, Boeing’s Starliner will land on land in a safe zone of about 15 square miles in the Western United States. Throughout the commercial crew development phases with NASA, Boeing has performed dozens of qualification tests on its parachute and airbag systems simulating conditions on land and in the water.