NASA’s Boeing Crew Flight Test Stacking Up For Launch

Crews raise a United Launch Alliance Atlas V rocket to a vertical position at the Vertical Integration Facility at Space Launch Complex-41 at Cape Canaveral Space Force Station in Florida on Wednesday, Feb. 21, 2024.
Crews raise a United Launch Alliance Atlas V rocket to a vertical position at the Vertical Integration Facility at Space Launch Complex-41 at Cape Canaveral Space Force Station in Florida on Wednesday, Feb. 21, 2024. Photo credit: NASA/Frank Michaux

NASA, Boeing, and ULA (United Launch Alliance) are readying the rocket that will launch the first crewed flight of the Starliner spacecraft to the International Space Station as part of the agency’s Commercial Crew Program.

A United Launch Alliance Atlas V rocket stands vertical, awaiting integration with the rocket’s Centaur upper stage and Boeing’s CST-100 Starliner after moving inside the Vertical Integration Facility at Space Launch Complex-41 at Cape Canaveral Space Force Station in Florida on Wednesday, Feb. 21, 2024.
A United Launch Alliance Atlas V rocket stands vertical, awaiting integration with the rocket’s Centaur upper stage and Boeing’s CST-100 Starliner after moving inside the Vertical Integration Facility at Space Launch Complex-41 at Cape Canaveral Space Force Station in Florida on Wednesday, Feb. 21, 2024. Photo credit: NASA/Frank Michaux

The ULA Atlas V rocket was moved into the company’s Vertical Integration Facility at Space Launch Complex-41 at Cape Canaveral Space Force Station in Florida, which starts the preparations for its stacking operations ahead of NASA’s Boeing Crew Flight Test.

The rocket’s main stage was transferred from the nearby Advanced Spaceflight Operations Center to the integration facility Wednesday, Feb. 21, where it will await integration with the rocket’s upper Centaur stage and Starliner. The spacecraft will carry NASA astronauts Suni Williams and Butch Wilmore to the orbiting laboratory for a short stay of about one to two weeks before returning to a landing site in the southwest United States.

The mission will test the end-to-end capabilities of the Starliner system, including launch, docking, and a return to Earth. After successful completion of the mission, NASA will begin the final process of certifying Starliner and its systems for crewed rotation missions to the space station.

NASA and Boeing are targeting no earlier than late April for launch. Starliner completed two uncrewed flight tests, including Orbital Flight Test-2, which docked to the space station on May 21, 2022, and provided valuable data leading up to its first crewed flight.

Details about the mission and NASA’s Commercial Crew Program can be found by following the commercial crew blog, X, and Facebook.

Progress Continues Toward NASA’s Boeing Crew Flight Test to Station

The crew module and new service module for NASA's Boeing Crew Flight Test at Kennedy Space Center.
Inside Boeing’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida on Jan. 19, 2023, the Starliner team works to finalize the mate of the crew module and new service module for NASA’s Boeing Crew Flight Test that will take NASA astronauts Butch Wilmore and Suni Williams to and from the International Space Station. Photo credit: Boeing/John Grant

NASA and Boeing are working to complete the agency’s verification and validation activities ahead of Starliner’s first flight with astronauts to the International Space Station. While Boeing is targeting March to have the spacecraft ready for flight, teams decided during a launch manifest evaluation that a launch in April will better accommodate upcoming crew rotations and cargo resupply missions this spring.

Once the spacecraft meets the agency’s safety requirements, NASA’s Boeing Starliner Crew Flight Test (CFT) will see astronauts Butch Wilmore and Suni Williams perform the first crewed mission of the spacecraft designed to take astronauts to and from the orbital laboratory.

Ahead of CFT, Boeing has completed P213 tape removal in the upper dome of the Starliner crew compartment and work is underway to remove or remediate the tape in the lower dome of the spacecraft. These hardware remediation efforts inside the Starliner production facility at NASA Kennedy are expected to be completed during the next several weeks. After the P213 tape remediation efforts conclude, engineers will conduct final assessments to ensure acceptable risk of any remaining tape.

A set of parachutes is on track to be delivered and installed on the CFT spacecraft by the end of this year to support the current target launch date. Separately, the team also is planning a drop test of Starliner’s updated drogue and main parachutes. The parachutes will incorporate a planned strengthening of main canopy suspension lines and the recent design of the drogue and main parachute soft-link joints, which will increase the safety factor for the system. The drop test is planned for early 2024 based on the current parachute delivery schedule.

Boeing and NASA also are planning modifications to the active thermal control system valves to improve long-term functionality following a radiator bypass valve issue discovered during ground operations earlier this year. As discussed during a Starliner media teleconference in June, teams have modified the spacecraft hardware and identified forward work to prevent a similar issue in the future. Options include a system purge to prevent stiction, component upgrades and operational mitigations.

Additionally, about 98% of the certification products required for the flight test are complete, and NASA and Boeing anticipate closure on remaining CFT certification products early next year. Meanwhile, NASA and Boeing have made significant progress on requirement closures related to manual crew control of the spacecraft and abort system analysis.

The latest version of Starliner’s CFT flight software completed qualification testing and is undergoing standard hardware and software integration testing inside Boeing’s Avionics and Software Integration Lab. Starliner’s crew and service modules remain mated and await continuation of standard preflight processing.

The United Launch Alliance Atlas V rocket also is in Florida at Cape Canaveral Space Force Station awaiting integration with the spacecraft.

The NASA astronauts who will fly aboard CFT continue to train for their roughly eight-day mission to the orbiting laboratory, which includes working with operations and mission support teams to participate in various simulations across all phases of flight.

Starliner completed two uncrewed flight tests, including Orbital Flight Test-2, which docked to the space station on May 21, 2022, following a launch two days prior from Kennedy. The spacecraft remained docked to space station for four days before successfully landing at the White Sands Missile Range in New Mexico.

Follow NASA’s commercial crew blog or CFT mission blog for the latest information on progress. Details about NASA’s Commercial Crew Program can be found by following the commercial crew blog, @commercial_crew on X, and commercial crew on Facebook.

NASA Updates Astronaut Assignments for Boeing Starliner Test Flight

United Launch Alliance Atlas V rocket with Boeing's CST-100 Starliner
NASA astronauts Suni Williams, left, Barry “Butch” Wilmore, center, and Mike Fincke, right, watch as a United Launch Alliance Atlas V rocket with Boeing’s CST-100 Starliner spacecraft aboard is rolled out of the Vertical Integration Facility to the launch pad at Space Launch Complex 41 Wednesday, May 18, 2022, at Cape Canaveral Space Force Station in Florida, ahead of the Orbital Flight Test-2 (OFT-2) mission. Photo credit: NASA/Joel Kowsky

NASA will fly two astronaut test pilots aboard the agency’s Boeing Crew Flight Test (CFT) mission to the International Space Station, where they will live and work off the Earth for about two weeks.

CFT commander Barry “Butch” Wilmore, whom NASA assigned to the prime crew in October 2020, will join NASA astronaut Suni Williams, who will serve as pilot. Williams previously served as the backup test pilot for CFT while assigned as commander of NASA’s Boeing Starliner-1 mission, Starliner’s first post-certification mission. As CFT pilot, Williams takes the place of NASA astronaut Nicole Mann, originally assigned to the mission in 2018. NASA reassigned Mann to the agency’s SpaceX Crew-5 mission in 2021.

NASA astronaut Mike Fincke, whom the agency previously assigned as the Joint Operations Commander for CFT, will now train as the backup spacecraft test pilot and remains eligible for assignment to a future mission. Fincke’s unique expertise will continue to benefit the team as he retains his position as flight test lead, filling a vital role in Starliner certification.

Click here to read the complete release.

Boeing and NASA Approach Milestone Orbital Flight Test

A United Launch Alliance Atlas V rocket, topped by the Boeing CST-100 Starliner spacecraft, stand on Space Launch Complex 41 at Florida's Cape Canaveral Air Force Station on Dec. 4, 2019.
A United Launch Alliance Atlas V rocket, topped by the Boeing CST-100 Starliner spacecraft, stand on Space Launch Complex 41 at Florida’s Cape Canaveral Air Force Station on Dec. 4, 2019. The vehicle was in place on the launch pad for Boeing’s wet dress rehearsal ahead of the upcoming Orbital Flight Test, an uncrewed mission to the International Space Station for NASA’s Commercial Crew Program. Photo credit: Boeing

When Boeing’s Orbital Flight Test (OFT) launches on Dec. 20, 2019, it will be a major step toward returning human spaceflight capability to the U.S.

The uncrewed mission for NASA’s Commercial Crew Program will rendezvous and dock Boeing’s CST-100 Starliner spacecraft with the International Space Station and return to Earth on Dec. 28. Starliner will launch atop a United Launch Alliance Atlas V rocket from Space Launch Complex 41 (SLC-41) at Cape Canaveral Air Force Station in Florida.

“This test flight will give us valuable data about Starliner’s performance in the actual environment through each phase of flight and demonstrate its capability to transport crew to the space station and bring them home safely,” said Trip Healey, NASA’s mission manager for OFT. “Being on the cusp of this huge moment in history is really exciting.”

Data from the mission will validate spacecraft system performance and will move Starliner farther down the path toward its first flight with astronauts aboard — Boeing’s Crew Flight Test (CFT).

NASA astronauts Michael Fincke and Nicole Mann and Boeing astronaut Chris Ferguson will be onboard Starliner for CFT. All three were on hand when the spacecraft for this flight test rolled out of Boeing’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida on Nov. 21, making the roughly six mile trek on a transport vehicle to SLC-41 to be mated atop the Atlas V rocket.

Read the full story at https://www.nasa.gov/feature/boeing-and-nasa-approach-milestone-orbital-flight-test.

Boeing CST-100 Starliner in Place at Space Launch Complex 41

The Boeing CST-100 Starliner spacecraft rolls out from the company’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida
The Boeing CST-100 Starliner spacecraft rolls out from the company’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida on Nov. 21, 2019. Photo credit: NASA/Kim Shiflett
The Boeing CST-100 Starliner spacecraft arrives at the Vertical Integration Facility at Space Launch Complex 41 at Cape Canaveral Air Force Station in Florida on Nov. 21, 2019.
A transporter carrying the spacecraft arrives at Space Launch Complex 41. Photo credit: NASA/Kim Shiflett

The Boeing CST-100 Starliner spacecraft that will launch to the International Space Station on the company’s uncrewed Orbital Flight Test for NASA’s Commercial Crew Program (CCP) has taken a significant step toward launch. Starliner rolled out of Boeing’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida on Nov. 21, making the trek on a transport vehicle to Space Launch Complex 41 at Cape Canaveral Air Force Station.

At the pad, Starliner was hoisted up at the Vertical Integration Facility and secured atop a United Launch Alliance Atlas V rocket for the flight test to the space station.

The Atlas V rocket that will carry Starliner comprises a booster stage and dual-engine Centaur upper stage, as well as a pair of solid rocket boosters.

The Boeing CST-100 Starliner spacecraft is lifted at the Vertical Integration Facility at Space Launch Complex 41 at Florida’s Cape Canaveral Air Force Station on Nov. 21, 2019.
The spacecraft is lifted at the Vertical Integration Facility at Space Launch Complex 41. Photo credit: NASA/Cory Huston

The uncrewed flight test, targeted to launch Dec. 17, will provide valuable data on the end-to-end performance of the Atlas V rocket, Starliner spacecraft and ground systems, as well as in-orbit, docking and landing operations.

The data will be used as part of NASA’s process of certifying Boeing’s crew transportation system for carrying astronauts to and from the space station.

NASA is working in partnership with Boeing and SpaceX to launch astronauts on American rockets and spacecraft from American soil for the first time since 2011. Safe, reliable and cost-effective human transportation to and from the space station will allow for additional research time and increase the opportunity for discovery aboard humanity’s testbed for exploration.

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