Space Launch System Hits Engine Milestones for Missions with Orion

Test of the RS-25 Rocket Engine
Engineers at the agency’s Stennis Space Center near Bay St. Louis, Mississippi, conducted a successful 450-second test of the RS-25 rocket engine May 28.

NASA’s Space Launch System (SLS), which will launch Orion on missions to deep space destinations like an asteroid and on toward Mars marked important steps this week to prepare for journeys beyond Earth orbit.

Engineers at the agency’s Stennis Space Center near Bay St. Louis, Mississippi, conducted a successful 450-second test of the RS-25 rocket engine May 28. The hotfire test was conducted on the historic A-1 Test Stand where Apollo Program rocket stages and Space Shuttle Program main engines also were tested. RS-25 engines tested on the stand will power the core stage of NASA’s new rocket with Orion atop it.

One of the objectives being evaluated in this test is the new engine controller, or “brain.” The RS-25 is unique among many engines in that it automatically runs through its cycles and programs. The controller monitors the engine conditions and communicates the performance needs. The performance specifications, such as what percentage of thrust is needed and when, are programmed into the controller before the engines are fired. For example, if the engine is required to cycle up to 90 percent thrust, the controller monitors the fuel mixture ratio and regulates the thrust accordingly. It is essential that the controller communicates clearly with the engine; the SLS will be bigger than previous rockets and fly unprecedented missions, and its engines will have to perform in new ways.

Engine maker Aerojet Rocketdyne also completed RS-25 Engine 2063 at Stennis, after approximately three months of work. The new engine becomes the 16th assembled RS-25 flight engine in inventory for SLS flights. The engine will be one of four RS-25s used to power Exploration Mission 2, the second SLS launch with Orion targeted for the 2021 time frame. Testing of these four engines will begin later this year as work accelerates on NASA’s newest launch vehicle. Four previously-flown RS-25s will be attached to the first SLS core stage and test fired together as a stage before being approved for the first SLS launch planned for 2018, the first integrated mission with Orion. Check out more, including a timelapse video of the assembly here.

Orion Test Lab Mockup for Next Flight Finished

The construction of an Orion crew module and crew module adapter full-scale mockup has been completed at the Littleton, Colorado facility of Lockheed Martin, NASA’s prime contractor for Orion. This mockup was transferred to the company’s Orion Test Lab on May 13, where engineers will configure it with the exact harnessing, electrical power, sensors, avionics and flight software needed to support Exploration Mission-1 (EM-1), the first flight of Orion atop LM mockupNASA’s Space Launch System rocket. Orion’s team of engineers will use the mockup to verify the configuration of these vehicle components for EM-1, which ultimately saves assembly time and reduces risk. The mockup will then be connected to hardware emulations of the full EM-1 stack (Orion crew module, European Service Module, second stage booster and the Space Launch System) as well as ground support equipment. Once it’s connected, the team will simulate and test every aspect of the EM-1 mission from launch to splashdown. Orion will enable astronauts to explore new destinations in the solar system, including an asteroid and on toward Mars.

NASA Announces Journey to Mars Challenge, Seeks Public Input on Establishing Sustained Human Presence on Red Planet

What do you need to bring, and how do you minimize the need for delivery of future supplies in order to establish a sustained human presence on a planet 140 million miles away from Earth?Marscape_shorttail_PRINT(1)

NASA is embarking on an ambitious journey to Mars and has announced a challenge inviting the public to write down their ideas, in detail, for developing the elements of space pioneering necessary to establish a continuous human presence on the Red Planet. This could include shelter, food, water, breathable air, communication, exercise, social interactions and medicine, but participants are encouraged to consider innovative and creative elements beyond these examples.

Participants are asked to describe one or more Mars surface systems or capabilities and operations that are needed to achieve this goal and, to the greatest extent possible, are technically achievable, economically sustainable, and minimize reliance on support from Earth. NASA expects to make up to three awards at a minimum of $5,000 each from a total award pool of $15,000.

NASA’s efforts for sending humans to Mars is well underway today, with spacecraft monitoring Mars from orbit and rovers on the surface. The International Space Station is testing systems and is being used to learn more about the health impacts of extended space travel. NASA also is testing and developing its next generation of launch and crew vehicles — Orion and the Space Launch System.

More information and details on how to participate are here