Orion Test Articles Arrive to Kennedy for Testing on Future Artemis Missions

NASA’s Super Guppy arrives at Kennedy Space Center’s Launch and Landing Facility in Florida on Sept. 11, 2020, carrying the Orion Service Module Structural Test Article (SM-STA). Photo credit: NASA/Yulista Tactical Services, LLC/Tommy Quijas

The Orion Service Module Structural Test Article (SM-STA), composed of the European Service Module (ESM) and Crew Module Adapter (CMA), arrived at NASA’s Kennedy Space Center in Florida following the completion of the test campaign to certify the Orion Service Module for Artemis I. Transported via Super Guppy from Lockheed Martin’s test facility in Denver, Colorado, on Sept. 11, components will now be used in testing for future Artemis missions.

“The Orion SM-STA supported testing in multiple configurations to validate the structural robustness of the vehicle under a variety of conditions that a spacecraft will experience on lunar missions for the Artemis program,” said Rafael Garcia, Orion Test and Verification lead.

At Kennedy, the Orion SM-STA test article will be separated from the CMA test article, and portions of the CMA test article will support qualifications tests in preparation for the Artemis II mission. The test version of the ESM will remain at Kennedy, in order to support future structural qualification tests such as testing what volume of sound and how much shaking the vehicle can handle for future Artemis missions.

When tested together, the full test stack of Orion verified the spacecraft’s structural durability for all flight phases of the Artemis I flight, which is designed to be an opportunity to test the kind of maneuvers and environments the spacecraft will see on future exploration missions. The test structures experienced launch and entry loads tests, intense acoustic vibration force, and shock tests that recreate the powerful blasts needed for critical separation events during flight. A lightning test was performed to evaluate potential flight hardware damage if the vehicle were to be hit by lightning prior to launch.

The Artemis II flight will test a hybrid free return trajectory, which uses the Moon’s gravitational pull as a slingshot to put Orion on the return path home instead of using propulsion. With astronauts aboard the spacecraft, additional validation is required of all vehicle components to certify the capsule prior to proving lunar sustainability with Artemis III and beyond.

The first in a series of increasingly complex missions, Artemis I will test the Orion spacecraft and Space Launch System as an integrated system ahead of crewed flights to the Moon. Under the Artemis program, NASA will land the first woman and the next man on the Moon in 2024.

Artemis Plan to Land First Woman, Next Man on Moon in 2024

Following a series of critical contract awards and hardware milestones, an update on NASA’s Artemis program is now available, including the latest Phase 1 plans to land the first woman and the next man on the surface of the Moon in 2024.

In the 18 months since NASA accepted a bold challenge to accelerate its exploration plans by more than four years and establish sustainable exploration by the end of the decade, the agency has continued to gain momentum toward sending humans to the Moon again for the first time since the last Apollo mission in 1972.

The document captures Artemis progress to date, identifying the key science, technology and human missions as well as the commercial and international partnerships that will ensure we continue to lead in exploration and achieve our ambitious goal to land astronauts on the Moon.

>>Download and read the Artemis Plan

Heat Shield Milestone for First Artemis Mission with Crew

Image Credit: NASA/Isaac Watson

Technicians at NASA’s Kennedy Space Center in Florida recently finished meticulously applying more than 180 blocks of ablative material to the heat shield for the Orion spacecraft set to carry astronauts around the Moon on Artemis II.

The heat shield is one of the most critical elements of Orion and protects the capsule and the astronauts inside from the nearly 5,000 degrees Fahrenheit temperatures, about half as hot at the Sun, experienced during reentry through Earth’s atmosphere when coming home from lunar velocities.

Prior to installation, several large blocks of the ablative material called AVCOAT were produced at the agency’s Michoud Assembly Facility in New Orleans. They were then shipped to Kennedy and machined into 186 unique smaller blocks before being applied by the technicians onto the heat shield’s underlying titanium skeleton and carbon fiber skin.

To continue preparing the heat shield, engineers will conduct non-destructive evaluations to look for voids in the bond lines, as well as measure the steps and gaps between the blocks. The gaps will be filled with adhesive material and then reassessed. The heat shield will then undergo a thermal test after which it will be sealed, painted and then taped to help weather on-orbit thermal conditions. Once all testing has been completed, later this year the heat shield will be installed and bolted to the crew module.

NASA is working to land the first woman and the next man on the Moon by 2024. Orion, along with NASA’s Space Launch System (SLS) rocket, the Human Landing System and the Gateway in orbit around the Moon, are NASA’s backbone for deep space exploration. Artemis II will be the first crewed mission of Orion atop the SLS rocket.

Artemis II Orion Stage Adapter Taking Shape

Technicians at NASA’s Marshall Space Flight Center in Huntsville, Alabama, move panels for the Artemis II Orion stage adapter to a large robotic, welding machine.

Three panels for the Artemis II Orion stage adapter were built by AMRO Fabricating Corp. in South El Monte, California and shipped to Marshall where engineers and technicians from NASA are joining them using a sophisticated friction-stir welding process to form the Orion stage adapter. This critical part of NASA’s Space Launch System (SLS) rocket will send the Artemis II crew into lunar orbit. AMRO also built panels for the Artemis II launch vehicle stage adapter also currently being built at Marshall and the SLS core stage and the Orion crew module built at NASA’s Michoud Assembly Facility in New Orleans. All panels where joined with the same friction-stir welding process. The Artemis I Orion stage adapter, also built at Marshall, has been delivered to Kennedy Space Center where it will be stacked with the rest of the SLS rocket components.  The adapter connects the Interim Cryogenic Propulsion Stage, the rocket’s upper stage that sends Orion to the Moon, to the Orion spacecraft. The Orion stage adapter has space for small payloads; on Artemis I it will transport 13 small satellites to deep space where they can study everything from asteroids to the Moon and radiation. SLS, the world’s most powerful rocket, along with NASA’s Orion spacecraft, will launch America into a new era of exploration to destinations beyond Earth’s orbit.

Hardware on the Move for Artemis II

The Orion crew module and its adapter for the first crewed Artemis mission are undergoing testing and maintenance at NASA’s Kennedy Space Center. On Artemis II, Orion will launch atop the Space Launch System rocket and carry astronauts around the Moon and back to Earth.

The Orion capsule that will fly astronauts on the Artemis II mission.
This Orion crew module adapter that will connect the capsule to the Space Launch System rocket.