Vehicle Assembly Building – Page 2

First Platforms are Retracted Ahead of Artemis I First Rollout to Launch Pad

Teams retracted the first two of 20 platforms surrounding the Space Launch System rocket and Orion spacecraft that allow work on the integrated system in High Bay 3 inside the Vehicle Assembly Building at NASA’s Kennedy Space Center in Florida. The first platforms to be retracted – which move like hydraulic kitchen drawers when moved – are those located near the launch abort system on Orion in preparation for rollout to Launch Complex 39B for the Artemis I wet dress rehearsal. Photo credits: NASA/Kim Shiflett

The Artemis I Moon rocket is getting closer to rolling out of the Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center in Florida for the first time.

The first two of 20 platforms surrounding the Space Launch System (SLS) and Orion spacecraft that allow work on the integrated system inside the building were retracted for roll out to Launch Complex 39B. Teams retracted the platforms, which move like hydraulic kitchen drawers, near the launch abort system on the Orion spacecraft in anticipation of the roll.

Teams are continuing to install instrumentation on the SLS’s twin solid rocket boosters inside the VAB. Thousands of sensors and special instruments will monitor the rocket and spacecraft as they roll out for the first time on March 17 and make the four-mile journey to Launch Complex 39B, arriving on March 18. Engineers will capture as much data as possible on the performance of all the systems that are part of the rocket, spacecraft, ground systems used for rollout, and on the pad for propellant loading and other activities. Once all the rocket and spacecraft systems are inspected, the 322-foot-tall rocket will roll to the launch pad for the wet dress rehearsal test, which is scheduled to occur approximately two weeks after it arrives to 39B.

The last steps remaining before rollout include inspecting each piece of the rocket and spacecraft, including physically entering different components of SLS and, step-by-step, making sure SLS and Orion are ready for the trip to the launch pad. As inspections continue, the Kennedy ground systems team is working to remove equipment and scaffolding away from the rocket and will continue retracting the platforms until the entire rocket is revealed.

Artemis I Update: Engine Controller Resolution, Closeout Tasks Continue

Inside High Bay 3 of the Vehicle Assembly Building at NASA’s Kennedy Space Center in Florida, the work platforms have been retracted from around the Artemis I Space Launch System on Sept. 20, 2021. All 10 levels of platforms were extended and retracted as part of an umbilical test. During the test, several umbilical arms on the mobile launcher were extended to connect to the SLS rocket. They swung away from the launch vehicle, just as they will on launch day. NASA and Jacobs teams will continue conducting tests inside the VAB before transporting the Orion spacecraft to the assembly building and stacking it atop the SLS, completing assembly of the rocket for the Artemis I mission. Artemis I will be the first integrated test of the SLS and Orion spacecraft. In later missions, NASA will land the first woman and the first person of color on the surface of the Moon, paving the way for a long-term lunar presence and serving as a steppingstone on the way to Mars. — Inside High Bay 3 of the Vehicle Assembly Building at NASA’s Kennedy Space Center in Florida, the work platforms have been retracted from around the Artemis I Space Launch System on Sept. 20, 2021. All 10 levels of platforms were extended and retracted as part of an umbilical test. During the test, several umbilical arms on the mobile launcher were extended to connect to the SLS rocket. They swung away from the launch vehicle, just as they will on launch day. NASA and Jacobs teams will continue conducting tests inside the VAB before transporting the Orion spacecraft to the assembly building and stacking it atop the SLS, completing assembly of the rocket for the Artemis I mission. Photo credit: NASA/Frank Michaux

Since replacing an engine controller on RS-25 engine number four that is on the Space Launch System (SLS) rocket core stage, NASA, and lead engines contractor Aerojet Rocketdyne, have performed a series of tests to ensure the engines and controllers are ready to support the Artemis I mission. All four engine controllers performed as expected during power up, as part of the Artemis I Core Stage engineering tests.

Aerojet Rocketdyne and its manufacturer of the engine flight controller, conducted numerous tests on the faulty engine four controller and determined the cause to be a faulty memory chip. The device is used only during the controller start-up sequence and has no impact on controller operations beyond that point. There is no indication of faulty memory chips on the other three engines, and therefore no related constraints to the wet dress rehearsal or launch.

Kennedy teams are completing remaining SLS pre-flight diagnostic tests and hardware closeouts, including testing the flight termination system on the SLS and installing instrumentation on the twin solid rocket boosters, in advance of rolling the rocket and spacecraft to Launch Pad 39B for the first time next month for a final test before launch. This final test, known as the wet dress rehearsal, will run the launch team through operations to load propellant into the rocket’s tanks and conduct a full launch countdown.

During the test at the launch pad, engineers will be on duty in the Launch Control Center and in other stations where they will work during the Artemis I launch. They will capture as much data as possible on the performance of all the systems that are part of SLS and the Orion spacecraft as well as the Kennedy ground systems. NASA will set a target launch date after a successful wet dress rehearsal test.

Progress on Testing and Instrumentation Installation Ahead of Artemis I Launch

Teams with NASA’s Exploration Ground Systems and contractor Jacobs lower the Space Launch System core stage – the largest part of the rocket – onto the mobile launcher, in between the twin solid rocket boosters, inside High Bay 3 of the Vehicle Assembly Building at NASA’s Kennedy Space Center in Florida on June 12, 2021. Photo credit: NASA/Cory Huston

Work continues inside the Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center in Florida in preparation for the Artemis I wet dress rehearsal test, currently targeted for next month. Teams have been installing the flight termination system on the rocket and working on the first of a two-part test of the system. For safety, all rockets are required to have a flight termination system that the Space Launch Delta 45 can use to terminate the flight if necessary. Once the rocket and spacecraft systems are verified during wet dress rehearsal testing, the 322-foot-tall rocket will roll back into the VAB for final inspections and checkouts, including the second part of the flight termination system test, ahead of returning to the pad for launch.

In addition to work on the flight termination system, the team is installing instrumentation on the twin solid rocket boosters and core stage, as well as instrumentation needed for the wet dress rehearsal rollout. Artemis I is a flight test, and engineers will capture as much data as possible on the performance of all the systems that are part of the Space Launch System (SLS) rocket and the Orion spacecraft as well as the Kennedy ground systems that support the vehicle during rollout, wet dress rehearsal, and launch. Not only will this be the first integrated flight for SLS and Orion, but it will be the first use of many new ground systems. Thousands of sensors and special instruments will monitor the rocket and spacecraft as they make the four-mile journey to Launch Complex 39B next month. The team is also working to inspect and install thermal blankets on the core stage engine section.

Up next, the team plans to power up the Orion spacecraft as part of testing the flight termination system and then close the spacecraft’s hatch after powering it down.

Artemis I Countdown Test Complete

Artemis I chart of test and checkout milestones Engineers and technicians successfully completed a second countdown sequencing test on Jan. 24 inside the Vehicle Assembly Building at NASA’s Kennedy Space Center in Florida. This is one of the final tests for the SLS rocket and Orion spacecraft ahead the Artemis I mission, and brings the team one step closer to rolling to the launch pad in mid-February for the wet dress rehearsal test.

The test demonstrated the ground launch software and ground launch sequencer, which checks the health and status of the rocket sitting on the pad. The simulated launch countdown tested the responses from the Space Launch System rocket and Orion spacecraft, ensuring the sequencer operates correctly. On launch day, the ground launch sequencer hands off to the rocket and spacecraft, and an automated launch sequencer takes over control of the rocket from ground controllers around 30 seconds before launch.

Up next the team will work to complete the final program specific engineering tests for the Artemis I mission. With the countdown sequencing test complete, Exploration Ground Systems teams will continue doing final checks and closeouts of the Moon rocket in preparation for the wet dress rehearsal test next month. For wet dress rehearsal, engineers will fully load SLS with propellant, and the team on the ground will run through all the pre-launch operations to prepare for the Artemis I launch.

Artemis I Core Stage Engineering Testing Complete

This week, engineers and technicians successfully completed an engineering test series of the Space Launch System (SLS) rocket core stage inside the Vehicle Assembly Building at NASA’s Kennedy Space Center as part of the integrated testing before launch.

After replacing and testing one of four RS-25 engine controllers, the team conducted several tests to ensure the massive core stage is ready to roll to the launch pad for the wet dress rehearsal ahead of the Artemis I launch. Engineers and technicians tested communication between the flight computers and other core stage systems and slightly moved the engines to practice the gimbaling they will experience during flight.

All four engine controllers were powered up and performed as expected as part of the Artemis I Core Stage engineering tests. Following the power up, engineers successfully performed diagnostic tests on each controller.

Up next, the team will conduct a second countdown sequencing test to demonstrate the ground launch software and ground launch sequencer, which checks for health and status of the vehicle while at the pad. The simulated launch countdown tests the responses from SLS and the Orion spacecraft, ensuring the sequencer can run without any issues. After the countdown test and final closeouts are complete, SLS and Orion will head to the launch pad for the first time to complete the wet dress rehearsal test.

Lift Underway to Top Mega-Moon Rocket with Orion Spacecraft

Orion lifted atop SLS rocket in the VAB — Photo Credit: Chad Siwik

Final stacking operations for NASA’s mega-Moon rocket are underway inside the Vehicle Assembly Building at NASA’s Kennedy Space Center as the Orion spacecraft is lifted onto the Space Launch System (SLS) rocket for the Artemis I mission. Engineers and technicians with Exploration Ground Systems (EGS) and Jacobs attached the spacecraft to one of the five overhead cranes inside the building and began lifting it a little after midnight EDT.

Next, teams will slowly lower it onto the fully stacked SLS rocket and connect it to the Orion Stage Adapter. This will require the EGS team to align the spacecraft perfectly with the adapter before gently attaching the two together. This operation will take several hours to make sure Orion is securely in place.

NASA will provide an update once stacking for the Artemis I mission is complete.

Release and Retract Test Marks Artemis I Mission Milestone

A close-up view of the Artemis I Space Launch System rocket inside High Bay 3 of the Vehicle Assembly Building at Kennedy Space Center in Florida. — A close-up view of the Artemis I Space Launch System rocket inside High Bay 3 of the Vehicle Assembly Building at NASA’s Kennedy Space Center in Florida on Sept. 20, 2021. All 10 levels of work platforms have been retracted from around the rocket as part of the umbilical release and retract test. During the test, several umbilical arms on the mobile launcher were extended to connect to the SLS rocket and then swung away from the launch vehicle, just as they will on launch day. Artemis I will be the first integrated test of the SLS and Orion spacecraft. In later missions, NASA will land the first woman and the first person of color on the surface of the Moon, paving the way for a long-term lunar presence and serving as a steppingstone on the way to Mars. Photo credit: NASA/Frank Michaux

Engineers with Exploration Ground Systems and contractor Jacobs successfully completed the Umbilical Release and Retract Test on Sept. 19 inside the Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center in preparation for the Artemis I mission.

The umbilicals will provide power, communications, coolant, and fuel to the rocket and the Orion spacecraft while at the launch pad until they disconnect and retract at ignition and liftoff.

“Previous testing at the Launch Equipment Test Facility and in the VAB refined our designs and processes and validated the subsystems individually, and for Artemis I, we wanted to prove our new systems would work together to support launch,” said Jerry Daun, Jacobs Arms and Umbilical Systems Operations Manager.

During the test, several umbilical arms extended to connect the Space Launch System (SLS) rocket and the mobile launcher. They swung away from the rocket, just as they will on launch day.

“This test is important because the next time these ground umbilical systems are used will be the day of the Artemis I launch,” said Scott Cieslak, umbilical operations and testing technical lead.

Teams will continue conducting tests inside the VAB before transporting the Orion spacecraft to the assembly building and stacking it atop the SLS, completing assembly of the rocket for the Artemis I mission.

“It was a great team effort to build, and now test, these critical systems,” said Peter Chitko, arms and umbilicals integration manager. “This test marked an important milestone because each umbilical must release from its connection point at T-0 to ensure the rocket and spacecraft can lift off safely.”

Artemis I will be the first integrated test of the SLS and Orion spacecraft. In later Artemis missions, NASA will land the first woman and the first person of color on the surface of the Moon, paving the way for a long-term lunar presence and serving as a steppingstone on the way to Mars.

Backbone of NASA’s Moon Rocket Joins Boosters for Artemis I Mission

Space Launch System core stage — Teams with NASA’s Exploration Ground Systems and contractor Jacobs lower the Space Launch System (SLS) core stage – the largest part of the rocket – onto the mobile launcher, in between the twin solid rocket boosters, inside High Bay 3 of the Vehicle Assembly Building at NASA’s Kennedy Space Center in Florida on June 12, 2021. Photo credit: NASA/Cory Huston

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The core stage of the Space Launch System (SLS) rocket for NASA’s Artemis I mission has been placed on the mobile launcher in between the twin solid rocket boosters inside the Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center. The boosters attach at the engine and intertank sections of the core stage. Serving as the backbone of the rocket, the core stage supports the weight of the payload, upper stage, and crew vehicle, as well as carrying the thrust of its four engines and two five-segment solid rocket boosters.

After the core stage arrived on April 27, engineers with Exploration Ground Systems and contractor Jacobs brought the core stage into the VAB for processing work and then lifted it into place with one of the five overhead cranes in the facility.

Once the core stage is stacked alongside the boosters, the launch vehicle stage adapter, which connects the core stage to the interim cryogenic propulsion stage (ICPS), will be stacked atop the core stage and quickly followed by the ICPS.

Artemis I will be an uncrewed test of the Orion spacecraft and SLS rocket as an integrated system ahead of crewed flights to the Moon. Under the Artemis program, NASA aims to land the first woman and first person of color on the Moon in 2024 and establish sustainable lunar exploration by the end of the decade.

NASA’s Space Launch System Receives Another Major Boost

SLS solid rocket boosters — The solid rocket boosters will power the first flight of NASA’s Space Launch System rocket on the Artemis I mission. Photo credit: NASA/Kim Shiflett

The third of five sets of solid rocket boosters for NASA’s Space Launch System (SLS) rocket were placed on the mobile launcher inside the Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center in Florida. The middle segments, painted with the iconic “worm” logo, were lifted onto the launcher by Jacobs and Exploration Ground Systems engineers using the VAB’s 325-ton crane.

The twin boosters will power the first flight of the agency’s new deep space rocket on its first Artemis Program mission. Artemis I will be an uncrewed flight to test the SLS rocket and Orion spacecraft as an integrated system ahead of crewed flights.