SpaceX Completes Engine Tests for NASA’s Artemis III Moon Lander

NASA is working with SpaceX to develop its Starship human landing system (HLS) for use during the Artemis III and Artemis IV missions to land American astronauts near the South Pole of the Moon. The Starship HLS will be powered by two variants of the company’s Raptor engines—one optimized to operate in atmospheric pressure at sea-level and one optimized to operate in space, or in a vacuum, where there is no atmosphere.

Last month, SpaceX demonstrated a vacuum-optimized Raptor’s performance through a test that successfully confirmed the engine can be started in the extreme cold conditions resulting from extended time in space. One challenge that differentiates Artemis missions from those in low Earth orbit is that the landers may sit in space without firing for an extended period of time, causing the temperature of the hardware to drop to a level below what they would experience on a much shorter low Earth orbit mission.

One of the first testing milestones SpaceX completed under its Artemis III contract in Nov. 2021 was also an engine test, demonstrating Raptor’s capability to perform a critical phase of landing on the Moon. In a 281-second-long test firing, Raptor demonstrated the powered descent portion of the mission, when the Starship HLS leaves its orbit over the lunar surface and begins its descent to the Moon’s surface to land. The test had two goals: to show Raptor’s ability to change the level of engine power over time, known as its throttle profile, and for the engine to burn the full length of time of the powered descent phase. The successful test provided NASA with early confidence in the company’s engine development.

The 281-second throttle test demonstrated the engine’s ability to meet the demands of a descent burn to the lunar surface.
The 281-second throttle test demonstrated the engine’s ability to meet the demands of a descent burn to the lunar surface. Credit: SpaceX

Testing critical technologies and hardware under simulated and actual flight conditions is key for the development of Artemis Moon landers. These tests provide early and mission-like validation of the systems necessary for carrying astronauts to and from the lunar surface. Data reviews following these tests provide NASA with continually increasing confidence in U.S. industry’s readiness for the mission. SpaceX’s Raptor engines will next be put to the test during the company’s second integrated flight test of Starship and Super Heavy.

First RS-25 Engine Installed to NASA’s Artemis II Moon Rocket

Engineers and technicians from Aerojet Rocketdyne and Boeing at NASA’s Michoud Assembly Facility in New Orleans have installed the first of four RS-25 engines to the core stage for NASA’s Space Launch System rocket that will help power the first crewed Artemis mission to the Moon. The yellow core stage is seen in a horizontal position in the final assembly area at Michoud. One RS-25 engine, engine number E2059, has been installed in the top left corner at the base of the 212-foot-tall core stage.
Engineers and technicians from Aerojet Rocketdyne and Boeing at NASA’s Michoud Assembly Facility in New Orleans have installed the first of four RS-25 engines to the core stage for NASA’s Space Launch System rocket that will help power the first crewed Artemis mission to the Moon. The yellow core stage is seen in a horizontal position in the final assembly area at Michoud. One RS-25 engine, engine number E2059, has been installed in the top left corner at the base of the 212-foot-tall core stage. Photo credit: NASA

Technicians at NASA’s Michoud Assembly Facility in New Orleans have installed the first of four RS-25 engines on the core stage of the agency’s SLS (Space Launch System) rocket that will help power NASA’s first crewed Artemis mission to the Moon. During Artemis II, NASA astronauts Reid Wiseman, Victor Glover, Christina Koch, and CSA (Canadian Space Agency) astronaut Jeremy Hansen will launch on SLS and journey around the Moon inside the Orion spacecraft during an approximately 10-day mission in preparation for future lunar missions.

The Sept. 11 engine installation follows the joining of all five major structures that make up the SLS core stage earlier this spring. NASA, lead RS-25 engines contractor Aerojet Rocketdyne, an L3 Harris Technologies company, and Boeing, the core stage lead contractor, will continue integrating the remaining three engines into the stage and installing the propulsion and electrical systems within the structure.

All four RS-25 engines are located at the base of the core stage within the engine section, which protects the engines from the extreme temperatures during launch and has an aerodynamic boat tail fairing to channel airflow. During launch and flight, the four engines will fire nonstop for over eight minutes, consuming propellant from the core stage’s two massive propellant tanks at a rate of 1,500 gallons (5,678 liters) per second.

Each SLS engine has a different serial number. The serial number for the engine installed Sept. 11 in position two on the core stage is E2059. It along with the engine in position one, E2047, previously flew on space shuttle flights. E2047 is the most veteran engine of the entire set flying on Artemis II with 15 shuttle flights, including STS-98, which delivered the Destiny Laboratory Module to the International Space Station in 2001. The engines installed in positions three and four (E2062 and E2063) are new engines that include previously flown hardware.

NASA is working to land the first woman and first person of color on the Moon under Artemis. SLS is part of NASA’s backbone for deep space exploration, along with Orion and the Gateway in orbit around the Moon, and commercial human landing systems. SLS is the only rocket that can send Orion, astronauts, and supplies to the Moon in a single mission.

For more on NASA SLS visit:

https://www.nasa.gov/sls

Mobile Launcher Arrives at Launch Pad 39B for Artemis ll Preps

The top part of mobile launcher 1, carried by the crawler-transporter 2, rolls out from its park site location to Launch Pad 39B at NASA’s Kennedy Space Center in Florida on Aug. 16, 2023.
The mobile launcher, carried by the crawler-transporter 2, rolls out from its park site location to Launch Pad 39B at NASA’s Kennedy Space Center in Florida on Aug. 16, 2023. While at the pad, it will undergo testing for the agency’s Artemis II mission. Under Artemis, the mobile launcher will transport NASA’s Space Launch System rocket and Orion spacecraft to pad 39B for liftoff.  Photo credit: NASA/Ben Smegelsky

After an approximately four-mile journey over the course of two days, mobile launcher 1 arrived on Aug. 17 at Launch Pad 39B from its park site location at NASA’s Kennedy Space Center in Florida. It will remain at the pad for several months as teams with NASA’s Exploration Ground Systems Program prepare for Artemis ll, the first crewed mission under Artemis.

Teams will conduct a variety of tests and continue ground systems upgrades on both structures. These preparations include testing the pad’s new 1.4-million-gallon liquid hydrogen sphere and emergency egress system.

After testing at the pad is complete, the mobile launcher will travel to the Vehicle Assembly Building in preparation for rocket stacking operations ahead of launching Artemis ll.

Mobile Launcher Rolls to Launch Pad for Artemis ll Testing

Under bright blue skies, the mobile launcher 1 is seen behind the Vehicle Assembly Building at NASA's Kennedy Space Center in Florida on Aug. 16, 2023 as it gets ready to roll to Launch Pad 39B.
Mobile launcher 1 is on its way to Launch Pad 39B at NASA’s Kennedy Space Center in Florida to prepare for Artemis ll, the first crewed mission on the agency’s path to establishing a long-term presence at the Moon under Artemis.
Photo credit: NASA/Chad Siwik

Mobile launcher 1 is on its way to Launch Pad 39B at NASA’s Kennedy Space Center in Florida to prepare for Artemis ll, the first crewed mission on the agency’s path to establishing a long-term presence at the Moon under Artemis. The ground structure began its trek from the west park site at approximately 8:27 a.m. EDT on Aug.16 atop the crawler-transporter 2. It will stop at the gate of pad 39B and resume its journey on Aug. 17.

At 380 feet tall above the ground, the mobile launcher is used to assemble, process, and launch NASA’s SLS (Space Launch System) rocket and Orion spacecraft. It contains all of the connection lines – known as umbilicals – and ground support equipment that will provide the rocket and spacecraft with the power, communications, fuel and coolant necessary for launch.

Once the mobile launcher is at the launch pad, teams with NASA’s Exploration Ground Systems Program will conduct a series of tests and continue ground systems upgrades for both the mobile launcher 1 and the launch pad. These preparations will range from a launch day demonstration for the crew, closeout crew, and the pad rescue team to rehearse operations to testing the emergency egress system and the new liquid hydrogen sphere.

Artemis II Orion Crew Module Acoustic Testing Complete

Artemis II crew members, shown inside the Neil Armstrong Operations and Checkout Building at NASA’s Kennedy Space Center in Florida, check out their Orion crew module on Aug. 8, 2023. From left are: Victor Glover, pilot; Reid Wiseman, commander; Christina Hammock Koch, mission specialist; and Jeremy Hansen, mission specialist. The crew module is undergoing acoustic testing ahead of integration with the European Service Module. Artemis II is the first crewed mission on NASA’s path to establishing a long-term lunar presence for science and exploration under Artemis.
Artemis II crew members, shown inside the Neil Armstrong Operations and Checkout Building at NASA’s Kennedy Space Center in Florida, check out their Orion crew module on Aug. 8, 2023. From left are: Victor Glover, pilot; Reid Wiseman, commander; Christina Hammock Koch, mission specialist; and Jeremy Hansen, mission specialist. The crew module is undergoing acoustic testing ahead of integration with the European Service Module. Artemis II is the first crewed mission on NASA’s path to establishing a long-term lunar presence for science and exploration under Artemis. Photo credit: NASA/Kim Shiflett

On Aug. 13, engineers and technicians inside the high bay of the Neil Armstrong Operations and Checkout Building at NASA’s Kennedy Space Center in Florida successfully completed a series of acoustic tests to ensure the Orion spacecraft for NASA’s Artemis II mission can withstand the speed and vibration it will experience during launch and throughout the 10-day mission around the Moon, the first Artemis mission with astronauts.

During the testing, engineers surrounded the crew module with large stacks of speakers, and attached microphones, accelerometers, and other equipment to measure the effects of different acoustic levels. Engineers and technicians will now analyze the data collected during the tests.

Prior to testing, the four Artemis II astronauts visited the high bay and viewed their ride to the Moon. With this test complete, technicians at Kennedy are on track to integrate Orion’s crew and service modules this fall.

Artemis II Crew Visits Naval Base San Diego for Recovery Training

Artemis II astronauts inside the Vehicle Advanced Demonstrator for Emergency Recovery (VADR) during a tour of Naval Base San Diego.
From left (front to back), NASA astronauts Victor Glover, Christina Hammock Koch, and Reid Wiseman, along with Canadian Space Agency astronaut Jeremy Hansen, pose inside the Vehicle Advanced Demonstrator for Emergency Recovery (VADR) during a tour of Naval Base San Diego on July 19, 2023. VADR is a replica of the Orion crew module that will carry the astronauts around the Moon on Artemis II. Photo credit: U.S. Navy/Mass Communication Specialist 2nd Class Joshua Samoluk

The Artemis II crew – NASA astronauts Reid Wiseman, Victor Glover, Christina Hammock Koch, and Canadian Space Agency astronaut Jeremy Hansen – visited Naval Base San Diego on July 19 ahead of the first Artemis II recovery test in the Pacific Ocean, Underway Recovery Test-10. The test will build on the success of Artemis I recovery and ensure NASA and the Department of Defense personnel can safely recover astronauts and their Orion spacecraft after their trip around the Moon on the first crewed Artemis mission.

The crew met with recovery team members from NASA’s Exploration Ground Systems Program and the Department of Defense to learn more about the recovery process for their mission, which includes being extracted from the spacecraft after splashing down in the Pacific Ocean and being lifted via helicopter to the recovery ship where they will undergo routine medical checks before returning to shore.

The visit included a walkdown of the ground equipment and facilities the team uses to practice recovery procedures along with a walkthrough of the recovery ship. The crew will participate in full recovery testing at sea next year.

Orion Heat Shield Installed for NASA’s Artemis II Mission

The heat shield for the Artemis II Orion spacecraft
Installation of the heat shield for the Artemis II Orion spacecraft was recently completed at NASA’s Kennedy Space Center in Florida. Photo credit: NASA/Cory Huston

On June 25, 2023, teams completed installation of the heat shield for the Artemis II Orion spacecraft inside the high bay of the Neil Armstrong Operations and Checkout Building at NASA’s Kennedy Space Center in Florida.

The 16.5-foot-wide heat shield is one of the most important systems on the Orion spacecraft ensuring a safe return of the astronauts on board. As the spacecraft returns to Earth following its mission around the Moon, it will be traveling at speeds of about 25,000 mph and experience outside temperatures of nearly 5,000 degrees Fahrenheit. Inside the spacecraft, however, astronauts will experience a much more comfortable temperature in the mid-70s thanks to Orion’s thermal protection system.

Up next, the spacecraft will be outfitted with some of its external panels ahead of acoustic testing later this summer. These tests will validate the crew module can withstand the vibrations it will experience throughout the Artemis II mission, during launch, flight, and landing.

Once acoustic testing is complete, technicians will attach the crew module to Orion’s service module, marking a major milestone for the Artemis II mission, the first mission with astronauts under Artemis that will test and check out all of Orion’s systems needed for future crewed missions.

NASA’s Artemis II European Service Module is Making FAST Moves

Technicians at NASA’s Kennedy Space Center in Florida operate a 30-ton crane to lift and transfer the Orion spacecraft’s service module into the FAST (final assembly and system testing) cell on May 22, 2023, inside the spaceport’s Neil A. Armstrong Operations and Checkout Building.

Teams are performing final checkouts of the Orion spacecraft’s service module before integrating the crew and service modules for Artemis II, the first Artemis mission with crew. In parallel, technicians from Airbus will conduct inspections of the solar array wings following the successful completion of service module acoustic testing in May, which ensured the service module can withstand the speed and vibration it will experience during launch and throughout the mission. During the inspections, each of the four panels will be fully redeployed and reexamined. The crew module also will undergo acoustic testing ahead of joining with the service module.

Provided by ESA (European Space Agency), the service module is the powerhouse that will fuel, propel, and provide in-space maneuvering capability, and is responsible for life support commodities such as water and breathable air for astronauts onboard Orion in support of future Artemis missions.

View additional imagery of the service module’s move to the final assembly and system testing cell.

Artemis II Orion Service Module Completes Acoustic Testing

The European Service Module for the Artemis II mission is photographed inside the Neil Armstrong Operations and Checkout Building at NASA’s Kennedy Space Center in Florida while it was configured for acoustic testing. Photo credit: NASA/Amanda Stevenson

Engineers recently completed a series of acoustic tests on the European Service Module for NASA’s Artemis II mission while inside the Neil Armstrong Operations and Checkout Building at NASA’s Kennedy Space Center in Florida.

During the testing, engineers surrounded the service module with large speakers and attached microphones, accelerometers, and other equipment to measure the effects of different acoustic levels. Engineers and technicians will analyze the data collected during the tests to ensure the service module can withstand the speed and vibration it will experience during launch and throughout the mission.

With this test complete, the team is on track to integrate Orion’s crew and service modules together later this year.