Liquid Hydrogen Tanker Flex Hose Fit Check at Launch Pad 39B

Engineers prepare for liquid hydrogen tanker flex hose fit check at Launch Pad 39B.Engineers and technicians on the Test and Operations Support Contract go over procedures with liquid hydrogen (LH2) provider PRAXAIR April 28 to prepare for a fit check of the new LH2 transfer flex hose at Launch Pad 39B at NASA’s Kennedy Space Center in Florida. LH2 provider PRAXAIR connected the transfer flex hose from its LH2 truck to the LH2 tanker to confirm that the hose fits and functions properly. The Ground Systems Development and Operations Program is overseeing upgrades and modifications to Pad 39B to support processing of the Space Launch System rocket and Orion spacecraft for Exploration Mission 1 and NASA’s journey to Mars.

Photo credit: NASA/Frankie Martin

First Work Platforms Powered On for Testing in Vehicle Assembly Building at NASA’s Kennedy Space Cener

One of the J-level work platforms is powered on in the Vehicle Assembly Building.For the first time, one of the new work platforms in High Bay 3 inside the Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center in Florida was powered on. Lights illuminate one half of the J-level platforms as the platform is extended. A preliminary test of both J platforms was completed to verify each platform’s push chain system, roller system and electrical connections. The J-level platforms are located about 112 feet above the floor, or nearly 11 stories high. In view below is the K-level platform. The Ground Systems Development and Operations Program is overseeing upgrades and modifications to VAB High Bay 3 to support processing of the Space Launch System (SLS) and Orion spacecraft. A total of 10 levels of new platforms, 20 platform halves altogether, will surround the SLS rocket and Orion spacecraft and provide access for testing and processing.

Photo credit: NASA/Kim Shiflett

First Half of E-level Work Platforms for NASA’s Space Launch System Arrives at Kennedy Space Center

First half of E-level work platforms arrives at Kennedy Space Center in Florida.With its image reflected in the water, a heavy load transport truck proceeds along the road to the Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center in Florida on April 26, carrying the first half of the E-level work platforms, E South, for the agency’s Space Launch System (SLS) rocket. The platform will be delivered to the VAB staging area in the west parking lot. The Ground Systems Development and Operations Program is overseeing upgrades and modifications to VAB High Bay 3 to support processing of the SLS and Orion spacecraft. A total of 10 levels of new platforms, 20 platform halves altogether, will surround the SLS rocket and Orion spacecraft and provide access for testing and processing.

Photo credit: NASA/Cory Huston

Second Half of J-level Work Platforms Installed in Vehicle Assembly Building

Second half of Platform J installed in Vehicle Assembly Building High Bay 3.The second half of the J-level work platforms was lifted by crane and installed today in High Bay 3 inside the Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center in Florida. The newly installed platform completes the second of 10 levels of work platforms that will surround and provide access to NASA’s Space Launch System rocket and Orion spacecraft for Exploration Mission 1. The J-level work platforms are installed about 112 feet above the VAB floor, or nearly 11 stories high. The platforms will provide access to the SLS core stage and solid rocket boosters. The K-level work platforms were installed in High Bay 3 earlier this year, about 86 feet above the VAB floor, or nearly nine stories high. The Ground Systems Development and Operations Program is overseeing upgrades and modifications to the VAB, including installation of new work platforms, to prepare for NASA’s journey to Mars.

Photo credit: NASA/Dimitri Gerondidakis

Crawler-Transporter 2 Takes Trip to Launch Pad 39B

Crawler-transporter 2 begins its trek from the Vehicle Assembly Building to Launch Pad 39B at NASA's Kennedy Space Center. NASA’s crawler-transporter 2 (CT-2) began its trek March 22 from the Vehicle Assembly Building (VAB) to Launch Pad 39B at the agency’s Kennedy Space Center in Florida to test recently completed upgrades and modifications for NASA’s journey to Mars. CT-2 moved along the crawlerway at no more than one mile per hour and will complete its journey to the pad after numerous scheduled stops along the way to verify the operation of the completed upgrades.

The crawler will depart the pad and travel along the crawlerway to the mobile launcher yard west park sight, where it will pick up a shuttle-era launch platform (MLP-1) to simulate how it would carry the new mobile launcher, and return to Pad 39B in order to verify the vehicle’s capabilities.

The Ground Systems Development and Operations Program oversaw upgrades to the crawler in the VAB. CT-2 received 16 new jacking, equalization and leveling (JEL) cylinders that will lift the mobile launcher, with the Space Launch System (SLS) rocket and Orion spacecraft atop, and keep them level during transport to the pad; 88 new traction roller bearing assemblies; refurbishment of 16 gear boxes that contain bearings ranging in weight from 10 to 150 pounds each; new generators; and upgrades to the fluid and electrical systems.

The crawler will carry the mobile launcher with Orion atop the SLS rocket to Pad 39B for Exploration Mission-1, scheduled for 2018.

CT-2 is one of two crawlers built in 1965 for the Apollo program, and also carried space shuttles for 30 years. CT-1 and CT-2 have travelled more than 5,000 miles during their 50-plus years in service for NASA’s space programs.

First F-Level Work Platform for NASA’s Space Launch System Arrives at Kennedy Space Center

The first F-level work platform arrives at the Vehicle Assembly Building at NASA's Kennedy Space Center.The first half of the F-level work platforms for NASA’s Space Launch System (SLS) rocket arrived today at the Vehicle Assembly Building at the agency’s Kennedy Space Center in Florida. The Ground Systems Development and Operations Program is overseeing upgrades and modifications to High Bay 3 to support processing of the SLS and Orion spacecraft.

A total of 10 levels of new platforms, 20 platform halves altogether, will surround the SLS rocket and Orion spacecraft and provide access for testing and processing. The first three sets of platforms, H, J and K, were delivered to the center last year.

Photo credit: NASA/Dimitri Gerondidakis

Second Platform for NASA’s Space Launch System Lifted into Position in Vehicle Assembly Building

The second K-level work platform for NASA's Space Launch System rocket is installed in the Vehicle Assembly Building High Bay 3.
The second half of the K-level work platforms for NASA’s Space Launch System rocket is lowered for installation in High Bay 3 in the Vehicle Assembly Building at Kennedy Space Center in Florida. Photo credit: NASA/Dimitri Gerondidakis

The second half of a new work platform was lifted and installed March 7 in High Bay 3 inside the Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center in Florida. The newly installed platform is the first of 10 new work platform levels that will provide access to NASA’s Space Launch System (SLS) rocket and Orion spacecraft for Exploration Mission-1.

During the installation process, an overhead crane that can hold as much as 250 tons was used to lift the second half of the K-level work platforms up from High Bay 4, move across the transfer aisle, and lower it into High Bay 3. The platform was secured into position, about 86 feet above the VAB floor, or nearly nine stories high. The K-level platforms will provide access to the SLS core stage and solid rocket boosters during processing and stacking operations on the mobile launcher.

A total of 10 levels of new platforms – 20 platform halves altogether – will surround the SLS rocket and Orion spacecraft and provide access for testing and processing. The giant steel platforms, each measuring 38 feet long and 62 feet wide, will be attached to rail beams that will provide structural support and contain the drive mechanisms to move them in and out or up and down as needed.

The Ground Systems Development and Operations Program is overseeing upgrades and modifications to the VAB, including installation of new work platforms, to prepare for NASA’s journey to Mars.

 

Test Versions of Space Launch System Booster Segments Arrive at Kennedy Space Center

A train hauls two pathfinder solid rocket booster segments to Kennedy Space Center.
A train hauls two pathfinder solid rocket booster segments to Kennedy Space Center. The segments are test versions of those that will be used on NASA’s Space Launch System rocket. Photo credit: NASA/Bill White

Two pathfinders, or test versions, of solid rocket booster segments for NASA’s Space Launch System (SLS) rocket arrived at the agency’s Kennedy Space Center in Florida. The booster segments were transported from Promontory, Utah, for pathfinder operations at the Rotation, Processing and Surge Facility (RPSF) to prepare for Exploration Mission-1.

The boosters, which are inert, were stored at the Jay Jay rail yard in Titusville, Florida, to prepare for the final move. The first booster was transported onto the center Feb. 23 by rail aboard a train service provided by Goodloe Transportation and was delivered to the RPSF. Inside the RPSF, the booster segment was offloaded and inspected. Its cover was removed, and the segment will undergo additional inspections to confirm it is ready for testing. The second booster segment which arrived later in the day will undergo the same preparations.

During the pathfinder operations, engineers and technicians with NASA and industry partners will conduct a series of lifts, moves and stacking operations using the booster segments and an aft skirt, with aft motor and aft exit cone attached, to simulate how the boosters will be processed in the RPSF to prepare for an SLS/Orion mission. The stacking operations will help train ground personnel before they handle flight hardware for the most powerful rocket in the world that will start to arrive at Kennedy in less than two years.

The pathfinder operations also will help to test recent upgrades to the RPSF facility as the center continues to prepare for the EM-1 mission, deep-space missions, and the journey to Mars.

NASCAR Driver Carl Edwards Behind the Wheel at Kennedy

NASCAR Driver Carl Edwards drives MRAP around Pad 39B perimeter and visits the VAB.
NASCAR Driver Carl Edwards drives MRAP around Pad 39B perimeter and visits the VAB. Photos by NASA/Bill White

NASCAR Driver Carl Edwards drives MRAP around Pad 39B perimeter and visits the VAB.

NASCAR driver Carl Edwards visited NASA’s Kennedy Space Center in Florida and slid behind the wheel of an entirely different kind of car: a Mine-resistant, Ambush-protected vehicle better known as MRAP.

The agency’s Ground Systems Development and Operations Program selected the MRAP to serve as an upgraded version of an armored escape vehicle that would allow astronauts to evacuate the launch pad in the event of an emergency.

While at Kennedy, Edwards stopped by the massive Vehicle Assembly Building and Launch Pad 39B. Both facilities are being prepared to support assembly and launch of NASA’s next-generation heavy-lift rocket, the Space Launch System.

Edwards toured the spaceport ahead of Sunday’s Daytona 500 race, in which he is driving the No. 19 car for Joe Gibbs Racing.

Work Platform Arrives at Kennedy Space Center for NASA’s Journey to Mars

The second half of the G-level work platforms arrives at Kennedy Space Center.
The second half of the G-level work platforms arrives at the Vehicle Assembly Building at NASA’s Kennedy Space Center in Florida. Photo credit: NASA/Ben Smegelsky

NASA’s Kennedy Space Center in Florida received another work platform that will be used to modernize the massive Vehicle Assembly Building (VAB), which is where the agency will test and process the SLS for flight before it is rolled out onto the launch pad. The agency’s Ground Systems Development and Operations (GSDO) Program at Kennedy continues to make progress preparing the center to launch NASA’s Space Launch System (SLS) rocket and Orion spacecraft that will take humans beyond Earth orbit and on to deep space.

The arrival of the second half of the G-level work platforms at Kennedy brings the total to eight platforms, or four levels of work platforms being readied for the VAB. The G platforms are the fourth of 10 levels of platforms that will support processing of the SLS rocket and Orion spacecraft for deep space missions including to an asteroid and the journey to Mars.

Tillet Heavy Haul Inc. of Titusville, Florida, transported the platform from Sauer Co. in Oak Hill, Florida to Kennedy Space Center for Hensel Phelps Construction Co. of Orlando, Florida. A contract to modify the VAB’s High Bay 3 was awarded to Hensel Phelps in March 2014.

A total of 10 levels of new platforms, 20 platform halves altogether, will be used to access, test and process the SLS rocket and Orion spacecraft in High Bay 3. In addition, 20 new elevator landings and access ways are being constructed for the platform levels. The high bay also will accommodate the 355-foot-tall mobile launcher tower that will carry the rocket and spacecraft atop the crawler-transporter to Launch Pad 39B.

The platforms are being fabricated by Steel LLC of Scottdale, Georgia, and assembled by Sauer. The GSDO team at Kennedy is overseeing upgrades and modifications to the high bay to prepare for NASA’s deep space exploration missions.

The first three sets of platforms, H, J and K, were delivered to the center last year.