Boeing’s Starliner crew capsule docked to the Harmony module’s forward port at the International Space Station on July 3, 2024. Photo credit: NASA
Engineering teams with NASA and Boeing completed a hot fire test of the Starliner spacecraft’s reaction control system jets on July 27 to evaluate the spacecraft’s propulsion system. NASA astronauts Butch Wilmore and Suni Williams, assigned to the agency’s Boeing Crew Flight Test, were seated inside the docked spacecraft during the test as part of preparations before their return aboard Starliner from the International Space Station.
The test involved firing 27 of the spacecraft’s 28 jets for short bursts, moving through them one at a time to check thruster performance and helium leak rates. Preliminary results show all the tested thrusters are back to preflight levels based on thrust and chamber pressure.
As part of the test configuration, all helium manifolds, which control and direct the flow of helium, were opened allowing engineers to continue evaluation of Starliner’s helium supply and leak rates. The teams verified Starliner continues to show the margin needed to support a return trip from the station. Following the test, the helium manifolds were closed and will remain closed until Starliner activates its propulsion system ahead of undocking. Teams also will verify the helium leak rate before Starliner undocks.
Teams are reviewing data from the docked hot fire test and the recent ground testing of a Starliner thruster at NASA’s White Sands Test Facility in New Mexico before holding an agency return readiness review. Following this agency-level review, NASA and Boeing will select a target return date.
While ground teams work to finalize Starliner’s return to Earth, Wilmore and Williams continue to work alongside the Expedition 71 crew, assisting with science investigations and maintenance activities. On July 29, Wilmore and Williams entered their spacecraft and checked its water systems, called down to Boeing mission personnel for a conference, and put on their space suits long enough to perform a pressure test. Wilmore started his morning in the Harmony module, assembling the BioServe centrifuge as Williams reviewed procedures for operating the Astrobee free-flying robotic assistants.
An aurora streams below Boeing’s Starliner spacecraft docked to the forward port on the Harmony module as the International Space Station soared 266 miles above the Indian Ocean southwest of Australia. Photo credit: NASA/Matt Dominick
NASA and Boeing leadership are adjusting the return to Earth of the Starliner Crew Flight Test spacecraft with agency astronauts Butch Wilmore and Suni Williams from the International Space Station. The move off Wednesday, June 26, deconflicts Starliner’s undocking and landing from a series of planned International Space Station spacewalks while allowing mission teams time to review propulsion system data. Listen to a full replay of the June 18 media briefing where NASA and Boeing leadership discussed the ongoing efforts.
“We are taking our time and following our standard mission management team process,” said Steve Stich, manager of NASA’s Commercial Crew Program. “We are letting the data drive our decision making relative to managing the small helium system leaks and thruster performance we observed during rendezvous and docking. Additionally, given the duration of the mission, it is appropriate for us to complete an agency-level review, similar to what was done ahead of the NASA’s SpaceX Demo-2 return after two months on orbit, to document the agency’s formal acceptance on proceeding as planned.”
A media telecon with mission leadership will follow the readiness review’s conclusion, and the agency will share those details as they are solidified. Boeing’s Starliner spacecraft remains cleared for return in case of an emergency on the space station that required the crew to leave orbit and come back to Earth.
Mission managers are evaluating future return opportunities following the station’s two planned spacewalks on Monday, June 24, and Tuesday, July 2.
“Starliner is performing well in orbit while docked to the space station,” said Stich. “We are strategically using the extra time to clear a path for some critical station activities while completing readiness for Butch and Suni’s return on Starliner and gaining valuable insight into the system upgrades we will want to make for post-certification missions.”
Wilmore and Williams remain integrated with the Expedition 71 crew, assisting with station operations as needed and completing add-on in-flight objectives for NASA certification of Starliner.
“The crew’s feedback has been overwhelmingly positive, and they know that every bit of learning we do on the Crew Flight Test will improve and sharpen our experience for future crews,” said Mark Nappi, vice president and program manager, Boeing’s Starliner Program.
The crew is not pressed for time to leave the station since there are plenty of supplies in orbit, and the station’s schedule is relatively open through mid-August.
The Starliner spacecraft on NASA’s Boeing Crew Flight Test approaches the International Space Station while orbiting 263 miles above Quebec, Canada. NASA astronauts Butch Wilmore and Suni Williams aboard Starliner docked to the orbital outpost’s forward port on the Harmony module at 1:34 p.m. EDT on Thursday, June 6. Photo credit: NASA
Orbiting Earth as part of the nine-person crew of the International Space Station, NASA astronauts Butch Wilmore and Suni Williams continue testing Boeing’s Starliner spacecraft as part of its first flight with astronauts. The testing is part of the data collection on the Starliner system for certification by NASA for regular crewed mission to the orbital complex.
As part of NASA’s Boeing Crew Flight Test, Wilmore and Williams, along with teams on the ground, are stepping through numerous flight objectives following arrival of Starliner to the space station on June 6, including:
Powering the spacecraft down into a minimal power mode, which it will enter during operational missions while the crew works aboard station, and then powering it up again;
Conducting “safe haven” checks to show the spacecraft can support a crew with its own air and consumables during in an emergency on the station;
Performing a habitability study, along with astronauts Tracy Dyson and Matthew Dominick,to evaluate seating positions and other factors, such as air circulation for a four-person crew;
Evaluating spacesuit and seat-fits, as well as checkouts of the service module’s batteries.
Meanwhile, ground teams continue to assess and monitor Starliner’s performance and planning for return of the mission no earlier than Tuesday, June 18, pending weather and spacecraft readiness. Starliner is cleared for crew emergency return scenarios from space station, if needed, in accordance with the flight rules.
While Starliner remains docked to station, ground teams are continuing to evaluate propulsion system in-flight observations.
“Butch and Suni are doing great aboard station as ground teams continue digging into the details of Starliner’s on-orbit, rendezvous, and docked performance,” said Steve Stich, manager, NASA’s Commercial Crew Program. “We expected to do a lot of valuable learning on this test flight, and I am extremely proud of how the NASA and Boeing teams are working together to ensure we can safely execute the return portion of the mission.”
One of Starliner’s aft-facing reaction control system (RCS) thrusters, capable of about 85 pounds of thrust, remains de-selected as teams continue to evaluate its performance. Ground teams plan to fire all 28 RCS thrusters after undocking to collect additional data signatures on the service module thrusters before the hardware is expended. As part of normal operations, the service module separates from crew module on return, so NASA and Boeing will gather as much data as possible to aid in system assessments.
Teams currently are assessing what impacts, if any, five small leaks in the service module helium manifolds would have on the remainder of the mission. Engineers evaluated the helium supply based on current leak rates and determined that Starliner has plenty of margin to support the return trip from station. Only seven hours of free-flight time is needed to perform a normal end of mission, and Starliner currently has enough helium left in its tanks to support 70 hours of free flight activity following undocking. While Starliner is docked, all the manifolds are closed per normal mission operations preventing helium loss from the tanks.
Engineers also are evaluating an RCS oxidizer isolation valve in the service module that is not properly closed. Ground teams performed a successful propulsion system valve checkout on Sunday. All other oxidizer and fuel valves within the service module were cycled normally. The suspect oxidizer isolation valve was not cycled in the recent checkout. It will remain commanded closed for the remainder of the mission while ground teams continue to evaluate its data signatures. The crew module propulsion valves, which are part of an independent system that steers the capsule in the last phase of flight before landing, also were successfully cycled, and all those valves are performing as designed.
Mission managers are continuing to work through the return plan, which includes assessments of flight rationale, fault tolerance, and potential operational mitigations for the remainder of the flight. NASA and Boeing will hold a pre-departure media teleconference to provide additional updates before Starliner undocks from station.
With launch and docking already completed, the last remaining dynamic phase of the mission will come at the end of the flight test when Starliner will undock from the orbiting laboratory and then adjust its orbit to move away from the space station. The spacecraft, with Wilmore and Williams aboard, will perform a deorbit burn before entering the atmosphere and landing in the southwestern United States under parachutes and landing airbags to complete the flight.
As part of the agency’s Commercial Crew Program, the mission is the first crewed flight for the Starliner spacecraft. Learn more about the mission by following the commercial crew blog,@commercial_crew on X, and commercial crew on Facebook.
A United Launch Alliance Atlas V rocket with Boeing’s CST-100 Starliner spacecraft aboard is seen on the launch pad at Space Launch Complex 41 ahead of the NASA’s Boeing Crew Flight Test, Sunday, May 5, 2024 at Cape Canaveral Space Force Station in Florida. Photo credit: NASA/Joel Kowsky
Mission managers from NASA, Boeing, and ULA (United Launch Alliance) continue to evaluate a path forward toward launching the agency’s Boeing Crew Flight Test to the International Space Station. The teams are now working toward a launch opportunity at 12:25 p.m. ET on Saturday, June 1, with additional opportunities on Sunday, June 2, Wednesday, June 5, and Thursday, June 6.
Work continues to assess Starliner performance and redundancy following the discovery of a small helium leak in the spacecraft’s service module. As part of this work, and unrelated to the current leak which remains stable, teams are in the process of completing a follow-on propulsion system assessment to understand potential helium system impacts on some Starliner return scenarios. NASA also will conduct a Delta-Agency Flight Test Readiness Review to discuss the work that was performed since the last CFT launch attempt on May 6, and to evaluate issue closure and flight rationale ahead of the next attempt, as part of NASA’s process for assessing readiness. The date of the upcoming Flight Test Readiness Review is under consideration and will be announced once selected.
“There has been a great deal of exceptional analysis and testing over the last two weeks by the joint NASA, Boeing, and ULA teams to replace the Centaur Self Regulating Valve and troubleshoot the Starliner Service Module helium manifold leak,” said Steve Stich, manager, NASA Commercial Crew Program. “It has been important that we take our time to understand all the complexities of each issue including the redundant capabilities of the Starliner propulsion system and any implications to our Interim Human Rating Certification. We will launch Butch and Suni on this test mission after the entire community has reviewed the teams’ progress and flight rationale at the upcoming Delta Agency Flight Test Readiness Review.”
NASA, Boeing, and ULA officials will provide insight into the next targeted launch opportunity and updates regarding ongoing work during a media teleconference at 11 a.m. EDT Friday, May 24. NASA expects to issue a media advisory Thursday, May 23, with additional details for the call and how to participate.
Meanwhile, NASA astronauts Butch Wilmore and Suni Williams continue practicing in Starliner simulators to prepare for flight. The crew remains quarantined and will fly back to NASA’s Kennedy Space Center in Florida closer to the new launch date.
A United Launch Alliance Atlas V rocket with Boeing’s Starliner spacecraft aboard is seen on the launch pad illuminated by spotlights at Space Launch Complex 41 on Sunday, May 5, 2024. Photo Credit: NASA/Joel Kowsky
NASA, Boeing, and ULA (United Launch Alliance) teams will take additional time to work through spacecraft closeout processes and flight rationale before proceeding with the launch of the agency’s Boeing Crew Flight Test. The teams now are targeting a launch no earlier than 3:09 p.m. EDT Saturday, May 25, for the flight test carrying NASA astronauts Butch Wilmore and Suni Williams to the International Space Station.
The additional time allows teams to further assess a small helium leak in the Boeing Starliner spacecraft’s service module traced to a flange on a single reaction control system thruster. Pressure testing performed on May 15 on the spacecraft’s helium system showed the leak in the flange is stable and would not pose a risk at that level during the flight. The testing also indicated the rest of the thruster system is sealed effectively across the entire service module. Boeing teams are working to develop operational procedures to ensure the system retains sufficient performance capability and appropriate redundancy during the flight. As that work proceeds, NASA’s Commercial Crew Program and the International Space Station Program will take the next few days to review the data and procedures to make a final determination before proceeding to flight countdown.
The ULA Atlas V rocket and Boeing’s Starliner remain in the Vertical Integration Facility at Space Launch Complex-41 on Cape Canaveral Space Force Station in Florida. The NASA, Boeing, and ULA teams remain committed to ensuring a safe Starliner flight test.
Wilmore and Williams will remain quarantined in Houston as prelaunch operations progress. They will fly back to NASA’s Kennedy Space Center in Florida closer to the new launch date. The duo is the first to launch aboard Starliner to the space station as part of the agency’s Commercial Crew Program. The astronauts will spend about a week at the orbiting laboratory before returning to Earth and making a parachute and airbag-assisted landing in the southwestern United States.
After successful completion of the mission, NASA will begin the final process of certifying Starliner and its systems for crewed rotation missions to the space station.
A United Launch Alliance Atlas V rocket with Boeing’s CST-100 Starliner spacecraft aboard is seen as it is rolled out of the Vertical Integration Facility to the launch pad at Space Launch Complex 41 ahead of the NASA’s Boeing Crew Flight Test, Saturday, May 4, 2024 at Cape Canaveral Space Force Station in Florida. Photo credit: NASA/Joel Kowsky
NASA, Boeing, and ULA (United Launch Alliance) teams continue working remaining open tasks in preparation for the agency’s Boeing Crew Flight Test to the International Space Station. The teams now are targeting a launch date of no earlier than 4:43 p.m. EDT on Tuesday, May 21, to complete additional testing.
On May 11, the ULA team successfully replaced a pressure regulation valve on the liquid oxygen tank on the Atlas V rocket’s Centaur upper stage. The team also performed re-pressurization and system purges, and tested the new valve, which performed normally.
Starliner teams are working to resolve a small helium leak detected in the spacecraft’s service module traced to a flange on a single reaction control system thruster. Helium is used in spacecraft thruster systems to allow the thrusters to fire and is not combustible or toxic.
NASA and Boeing are developing spacecraft testing and operational solutions to address the issue. As a part of the testing, Boeing will bring the propulsion system up to flight pressurization just as it does prior to launch, and then allow the helium system to vent naturally to validate existing data and strengthen flight rationale. Mission teams also completed a thorough review of the data from the May 6 launch attempt and are not tracking any other issues.
The Atlas V and Starliner remain in the Vertical Integration Facility at Space Launch Complex-41 on Cape Canaveral Space Force Station in Florida.
NASA astronauts Butch Wilmore and Suni Williams, still in preflight quarantine, returned to Houston on May 10 to spend extra time with their families as prelaunch operations progress. The duo will fly back to NASA’s Kennedy Space Center in Florida in the coming days.
Wilmore and Williams are the first to launch aboard Boeing’s Starliner to the space station as part of the agency’s Commercial Crew Program. The astronauts will spend about a week at the orbiting laboratory before returning to Earth and making a parachute and airbag-assisted landing in the southwestern United States.
After successful completion of the mission, NASA will begin the final process of certifying Starliner and its systems for crewed rotation missions to the space station.
The SpaceX Dragon Endeavour is seen as it splashes down in the Atlantic Ocean off the coast of Jacksonville, Florida, at 12:17 a.m. EDT, returning Crew-6 to Earth. Credits: NASA TV.
NASA astronauts Stephen Bowen and Woody Hoburg, UAE (United Arab Emirates) astronaut Sultan Alneyadi, and Roscosmos cosmonaut Andrey Fedyaev splashed down safely in the SpaceX Dragon Endeavour in the Atlantic Ocean off the coast of Jacksonville, Florida, at 12:17 a.m. EDT after 186 days in space.
Teams on the SpaceX recovery ship, including two fast boats, now are in the process of securing Dragon and ensuring the spacecraft is safe for the recovery effort. As the fast boat teams complete their work, the recovery ship will move into position to hoist Dragon onto the main deck with the astronauts inside. Once on the main deck, the crew will be taken out of the spacecraft and receive medical checks before a helicopter ride to board a plane for Houston.
NASA’s SpaceX Crew-6 crew members are seen inside the Dragon Endeavour spacecraft during their return to Earth on Sept. 3, 2023. Photo credit: NASA TV
The SpaceX Dragon spacecraft carrying NASA astronauts Stephen Bowen and Woody Hoburg, UAE (United Arab Emirates) astronaut Sultan Alneyadi, and Roscosmos cosmonaut Andrey Fedyaev on their return to Earth after a nearly six-month science mission has completed its deorbit burn as expected ahead of splashdown at about 12:17 a.m. EDT in the Atlantic Ocean off the coast of Jacksonville, Florida.
Four minutes before splashdown, the drogue parachutes will deploy at about 18,000 feet in altitude while Dragon is moving approximately 350 miles per hour, and less than a minute later, the main parachutes deploy at about 6,000 feet in altitude while the spacecraft is moving approximately 119 miles per hour.
NASA TV coverage available online and via the NASA app will continue until the crew is recovered from the spacecraft.
The SpaceX Crew Dragon Endeavour with four Crew-6 members aboard approaches the International Space Station for an automated docking to the Harmony module’s space-facing port on March 3, 2023. Aboard Endeavour, were Commander Stephen Bowen and Pilot Woody Hoburg, both from NASA, and Mission Specialists Sultan Alneyadi from UAE (United Arab Emirates) and Andrey Fedyaev from Roscosmos, who joined the Expedition 68 crew shortly after docking to the orbital lab.
Watch the agency’s live coverage as NASA astronauts Stephen Bowen and Woody Hoburg, UAE (United Arab Emirates) astronaut Sultan Alneyadi, and Roscosmos cosmonaut Andrey Fedyaev inside the SpaceX Dragon spacecraft work toward a splashdown in the Atlantic Ocean off the coast of Jacksonville, Florida, at about 12:17 a.m. EDT. Recovery forces are taking positions in the recovery zone.
The deorbit burn is scheduled to begin at 11:24 p.m. EDT.
The official SpaceX Crew-6 portrait with (from left), Mission Specialist and UAE (United Arab Emirates) astronaut Sultan Alneyadi; Pilot Woody Hoburg and Commander Stephen Bowen, both NASA astronauts; and Mission Specialist and Roscosmos cosmonaut Andrey Fedyaev.
NASA and SpaceX met Friday evening to continue close evaluations of weather conditions around Florida’s coastline as they consider the best options for Crew-6 to return to Earth. Teams are working toward an undocking opportunity of no earlier than 7:05 a.m. EDT on Sunday, Sept. 3, with the first potential splashdown opportunity no earlier than 12:07 a.m. on Monday, Sept. 4. Teams are proceeding to the next weather briefing scheduled for Saturday morning to continue assessing weather for the primary target. Additional undock and splashdown opportunities are available early next week if weather conditions continue to be unfavorable over the weekend.
The Dragon spacecraft, named Endeavour, remains healthy while currently docked to the International Space Station. Dragon has been cleared for departure and re-entry by the space station and Dragon mission management teams. Pre-departure checkouts of the spacecraft were conducted Friday with normal performance across all systems. Operations teams are not working any major issues and there are currently no constraints to flight.
For the current undocking opportunity, NASA TV coverage can be found of the agency’s television schedule.
