Danielle Sempsrott – Kennedy Space Center

NASA, Boeing Complete Second Docked Starliner Hot Fire Test

Image shows Boeing's Starliner crew capsule docked to the Harmony module's forward port at the International Space Station — Boeing’s Starliner crew capsule docked to the Harmony module’s forward port at the International Space Station on July 3, 2024.
Photo credit: NASA

Engineering teams with NASA and Boeing completed a hot fire test of the Starliner spacecraft’s reaction control system jets on July 27 to evaluate the spacecraft’s propulsion system. NASA astronauts Butch Wilmore and Suni Williams, assigned to the agency’s Boeing Crew Flight Test, were seated inside the docked spacecraft during the test as part of preparations before their return aboard Starliner from the International Space Station.

The test involved firing 27 of the spacecraft’s 28 jets for short bursts, moving through them one at a time to check thruster performance and helium leak rates. Preliminary results show all the tested thrusters are back to preflight levels based on thrust and chamber pressure.

As part of the test configuration, all helium manifolds, which control and direct the flow of helium, were opened allowing engineers to continue evaluation of Starliner’s helium supply and leak rates. The teams verified Starliner continues to show the margin needed to support a return trip from the station. Following the test, the helium manifolds were closed and will remain closed until Starliner activates its propulsion system ahead of undocking. Teams also will verify the helium leak rate before Starliner undocks.

Teams are reviewing data from the docked hot fire test and the recent ground testing of a Starliner thruster at NASA’s White Sands Test Facility in New Mexico before holding an agency return readiness review. Following this agency-level review, NASA and Boeing will select a target return date.

While ground teams work to finalize Starliner’s return to Earth, Wilmore and Williams continue to work alongside the Expedition 71 crew, assisting with science investigations and maintenance activities. On July 29, Wilmore and Williams entered their spacecraft and checked its water systems, called down to Boeing mission personnel for a conference, and put on their space suits long enough to perform a pressure test. Wilmore started his morning in the Harmony module, assembling the BioServe centrifuge as Williams reviewed procedures for operating the Astrobee free-flying robotic assistants.

For the latest mission updates, follow the commercial crew blog, @commercial_crew on X, and commercial crew on Facebook.

NASA, Mission Partners Target June 5 Crew Flight Test Launch

A ULA (United Launch Alliance) Atlas V rocket with Boeing’s Starliner spacecraft aboard is seen on the launch pad at Space Launch Complex 41 ahead of NASA’s Boeing Crew Flight Test Friday, May 31, 2024, at Cape Canaveral Space Force Station in Florida. NASA’s Boeing Crew Flight Test is the first launch with astronauts of the Starliner spacecraft and ULA Atlas V rocket to the International Space Station as part of the agency’s Commercial Crew Program. Photo credit: NASA/Joel Kowsky

NASA’s Boeing Crew Flight Test mission teams are preparing to support a launch at 10:52 a.m. EDT Wednesday, June 5, from Space Launch Complex-41 at Cape Canaveral Space Force Station in Florida on a mission of about a week to the International Space Station.

Technicians and engineers with ULA (United Launch Alliance) worked overnight and on Sunday to assess the ground support equipment at the launch pad that encountered issues during the countdown and scrubbed the June 1 launch attempt. The ULA team identified an issue with a single ground power supply within one of the three redundant chassis that provides power to a subset of computer cards controlling various system functions, including the card responsible for the stable replenishment topping valves for the Centaur upper stage. All three of these chassis are required to enter the terminal phase of the launch countdown to ensure crew safety.

On Sunday, the chassis containing the faulty ground power unit was removed, visually inspected, and replaced with a spare chassis. No signs of physical damage were observed. A full failure analysis of the power unit will be performed to better understand root cause. Meanwhile, ULA has completed functional checkouts of the new chassis and the cards, and all hardware is performing normally.

The mission managers have opted for the next launch attempt on June 5. The U.S. Space Force’s 45th Weather Squadron predicts a 90% chance of favorable weather conditions, with the cumulus cloud rule being the primary weather concern. Another opportunity is available at 10:29 a.m., Thursday, June 6.

NASA astronauts Barry “Butch” Wilmore and Suni Williams, the crew of the flight test who will be the first to launch aboard Boeing’s Starliner spacecraft, remain in quarantine at NASA’s Kennedy Space Center and will take part in pilot proficiency and other training activities leading up to launch.

Learn more about NASA’s Boeing Crew Flight Test by following the mission blog, the commercial crew blog, @commercial_crew on X, and commercial crew on Facebook.

NASA, Mission Partners Assessing Launch Opportunities for Crew Flight Test

A United Launch Alliance Atlas V rocket with Boeing’s CST-100 Starliner spacecraft aboard is seen on the launch pad at Space Launch Complex 41 ahead of the NASA’s Boeing Crew Flight Test. — A United Launch Alliance Atlas V rocket with Boeing’s CST-100 Starliner spacecraft aboard is seen on the launch pad at Space Launch Complex 41 ahead of the NASA’s Boeing Crew Flight Test, Sunday, May 5, 2024 at Cape Canaveral Space Force Station in Florida. Photo credit: NASA/Joel Kowsky

Mission managers from NASA, Boeing, and ULA (United Launch Alliance) continue to evaluate a path forward toward launching the agency’s Boeing Crew Flight Test to the International Space Station. The teams are now working toward a launch opportunity at 12:25 p.m. ET on Saturday, June 1, with additional opportunities on Sunday, June 2, Wednesday, June 5, and Thursday, June 6.

Work continues to assess Starliner performance and redundancy following the discovery of a small helium leak in the spacecraft’s service module. As part of this work, and unrelated to the current leak which remains stable, teams are in the process of completing a follow-on propulsion system assessment to understand potential helium system impacts on some Starliner return scenarios. NASA also will conduct a Delta-Agency Flight Test Readiness Review to discuss the work that was performed since the last CFT launch attempt on May 6, and to evaluate issue closure and flight rationale ahead of the next attempt, as part of NASA’s process for assessing readiness. The date of the upcoming Flight Test Readiness Review is under consideration and will be announced once selected.

“There has been a great deal of exceptional analysis and testing over the last two weeks by the joint NASA, Boeing, and ULA teams to replace the Centaur Self Regulating Valve and troubleshoot the Starliner Service Module helium manifold leak,” said Steve Stich, manager, NASA Commercial Crew Program. “It has been important that we take our time to understand all the complexities of each issue including the redundant capabilities of the Starliner propulsion system and any implications to our Interim Human Rating Certification. We will launch Butch and Suni on this test mission after the entire community has reviewed the teams’ progress and flight rationale at the upcoming Delta Agency Flight Test Readiness Review.”

NASA, Boeing, and ULA officials will provide insight into the next targeted launch opportunity and updates regarding ongoing work during a media teleconference at 11 a.m. EDT Friday, May 24. NASA expects to issue a media advisory Thursday, May 23, with additional details for the call and how to participate.

Meanwhile, NASA astronauts Butch Wilmore and Suni Williams continue practicing in Starliner simulators to prepare for flight. The crew remains quarantined and will fly back to NASA’s Kennedy Space Center in Florida closer to the new launch date.

NASA, Boeing Now Working Toward May 25 Launch of Crew Flight Test

A United Launch Alliance Atlas V rocket with Boeing’s Starliner spacecraft aboard is seen on the launch pad illuminated by spotlights at Space Launch Complex 41 on Sunday, May 5, 2024. Photo Credit: NASA/Joel Kowsky

NASA, Boeing, and ULA (United Launch Alliance) teams will take additional time to work through spacecraft closeout processes and flight rationale before proceeding with the launch of the agency’s Boeing Crew Flight Test. The teams now are targeting a launch no earlier than 3:09 p.m. EDT Saturday, May 25, for the flight test carrying NASA astronauts Butch Wilmore and Suni Williams to the International Space Station.

The additional time allows teams to further assess a small helium leak in the Boeing Starliner spacecraft’s service module traced to a flange on a single reaction control system thruster. Pressure testing performed on May 15 on the spacecraft’s helium system showed the leak in the flange is stable and would not pose a risk at that level during the flight. The testing also indicated the rest of the thruster system is sealed effectively across the entire service module. Boeing teams are working to develop operational procedures to ensure the system retains sufficient performance capability and appropriate redundancy during the flight. As that work proceeds, NASA’s Commercial Crew Program and the International Space Station Program will take the next few days to review the data and procedures to make a final determination before proceeding to flight countdown.

The ULA Atlas V rocket and Boeing’s Starliner remain in the Vertical Integration Facility at Space Launch Complex-41 on Cape Canaveral Space Force Station in Florida. The NASA, Boeing, and ULA teams remain committed to ensuring a safe Starliner flight test.

Wilmore and Williams will remain quarantined in Houston as prelaunch operations progress. They will fly back to NASA’s Kennedy Space Center in Florida closer to the new launch date. The duo is the first to launch aboard Starliner to the space station as part of the agency’s Commercial Crew Program. The astronauts will spend about a week at the orbiting laboratory before returning to Earth and making a parachute and airbag-assisted landing in the southwestern United States.

After successful completion of the mission, NASA will begin the final process of certifying Starliner and its systems for crewed rotation missions to the space station.

NASA’s Boeing Crew Flight Test Eyes Next Launch Opportunity

A United Launch Alliance Atlas V rocket with Boeing’s CST-100 Starliner spacecraft aboard is seen as it is rolled out of the Vertical Integration Facility to the launch pad at Space Launch Complex 41 ahead of the NASA’s Boeing Crew Flight Test, Saturday, May 4, 2024 at Cape Canaveral Space Force Station in Florida. Photo credit: NASA/Joel Kowsky

NASA, Boeing, and ULA (United Launch Alliance) teams continue working remaining open tasks in preparation for the agency’s Boeing Crew Flight Test to the International Space Station. The teams now are targeting a launch date of no earlier than 4:43 p.m. EDT on Tuesday, May 21, to complete additional testing.

On May 11, the ULA team successfully replaced a pressure regulation valve on the liquid oxygen tank on the Atlas V rocket’s Centaur upper stage. The team also performed re-pressurization and system purges, and tested the new valve, which performed normally.

Starliner teams are working to resolve a small helium leak detected in the spacecraft’s service module traced to a flange on a single reaction control system thruster. Helium is used in spacecraft thruster systems to allow the thrusters to fire and is not combustible or toxic.

NASA and Boeing are developing spacecraft testing and operational solutions to address the issue. As a part of the testing, Boeing will bring the propulsion system up to flight pressurization just as it does prior to launch, and then allow the helium system to vent naturally to validate existing data and strengthen flight rationale. Mission teams also completed a thorough review of the data from the May 6 launch attempt and are not tracking any other issues.

The Atlas V and Starliner remain in the Vertical Integration Facility at Space Launch Complex-41 on Cape Canaveral Space Force Station in Florida.

NASA astronauts Butch Wilmore and Suni Williams, still in preflight quarantine, returned to Houston on May 10 to spend extra time with their families as prelaunch operations progress. The duo will fly back to NASA’s Kennedy Space Center in Florida in the coming days.

Wilmore and Williams are the first to launch aboard Boeing’s Starliner to the space station as part of the agency’s Commercial Crew Program. The astronauts will spend about a week at the orbiting laboratory before returning to Earth and making a parachute and airbag-assisted landing in the southwestern United States.

After successful completion of the mission, NASA will begin the final process of certifying Starliner and its systems for crewed rotation missions to the space station.

Coverage Set for SpaceX’s 30th Resupply Mission to Station

SpaceX's uncrewed Dragon spacecraft and Falcon 9 rocket lift off from Kennedy Space Center's Launch Complex 39A for the 29th resupply mission to the International Space Station. — The SpaceX Falcon 9 rocket carrying the Dragon spacecraft lifts off from Launch Complex 39A at NASA’s Kennedy Space Center in Florida on Thursday, Nov. 9, 2023, on the company’s 29th commercial resupply services mission for the agency to the International Space Station. Liftoff was at 8:28 p.m. EST. Photo credit: SpaceX

New research and technology demonstrations for NASA are set to launch aboard the agency’s SpaceX 30th commercial resupply services mission to the International Space Station. Launch is targeted for 4:55 p.m. EDT Thursday, March 21, lifting off from Space Launch Complex 40 at Cape Canaveral Space Force Station in Florida.

Live launch coverage will air on NASA+, NASA Television, the NASA app, and the agency’s website, with prelaunch events starting Tuesday, March 19. Learn how to stream NASA TV through a variety of platforms.

SpaceX’s Dragon spacecraft will deliver new scientific investigations, food, supplies, and equipment to the international crew. NASA and its partners will send studies aboard the mission on plant metabolism in space and a set of new sensors for free-flying Astrobee robots to provide 3D mapping capabilities. Other research includes a fluid physics study that could benefit solar cell technology and a university project from CSA (Canadian Space Agency) that will monitor sea ice and ocean conditions.

Arrival at the station is scheduled for approximately 7:30 a.m. Saturday, March 23. The SpaceX Dragon spacecraft will dock autonomously to the zenith port of the station’s Harmony module.

The spacecraft is expected to spend about a month attached to the orbiting outpost before it returns to Earth with research and cargo, splashing down off the coast of Florida.

Click here for the entire schedule of events.

NASA’s SpaceX Crew-7 Now Targeting Saturday, Aug. 26

NASA and SpaceX are standing down from the Friday, Aug. 25, launch opportunity for the agency’s Crew-7 mission to the International Space Station. Launch now is targeted at 3:27 a.m. Saturday, Aug. 26, for SpaceX’s seventh crew rotation mission to the microgravity laboratory for NASA. More to come.