Young Engineer Shapes Commercial Human Spaceflight Policy

Kathleen O’Brady is a certification systems engineer at NASA’s Kennedy Space Center in Florida.

Kathleen O’Brady’s five-year-old son can name all of the planets in our solar system and even some nearby stars. Perhaps the brightest star he knows though is his mom. She is helping shape policy in the new era of commercial human spaceflight.

O’Brady plays a key role in NASA’s Commercial Crew Program (CCP), which has partnered with Boeing and SpaceX to develop spacecraft to fly NASA astronauts to the International Space Station, and return them safely home. NASA is in the process of certifying two new crew transportation systems—Boeing’s Starliner and SpaceX’s Crew Dragon—at the same time. As a certification systems engineer in the program’s Systems Engineering and Integration Office at NASA’s Kennedy Space Center in Florida, O’Brady was responsible for defining an integrated plan for certification which is being executed by both providers.

“I honestly loved it,” O’Brady said. “It’s like putting a puzzle together. Half the problem is trying to make sure you understand what all the pieces are, and then you start slowly integrating those pieces.”

Boeing and SpaceX are targeting test flights with crew on board for late this year. “We all have to do the job right,” O’Brady said. “We have a duty to return our astronauts to flight. We’re going to use these private companies and they’re going to do a fantastic job.”

Astronaut Perspective

After completion of uncrewed and crew test flights of Boeing’s CST-100 Starliner and SpaceX’s Crew Dragon, NASA will review the data to ensure the vehicles meet the agency safety and performance requirements, as part of final certification efforts.

With test flights scheduled later this year, Boeing and SpaceX are working closely with the astronaut team to ensure crew safety and serviceability in their respective capsules.

Here’s more about what the commercial crew astronaut test pilots are looking forward to in the upcoming year:

 

Bob Behnken

Behnken, a NASA astronaut since 2000, flew on space shuttle missions STS-123 and STS-130 accumulating more than 29 days in space.

Eric Boe

Boe, a NASA astronaut since 2000, flew on STS-126 and STS-133 and has logged more than 6,000 hours of flight training and 28 days in space. He is most excited about seeing the hardware.

Doug Hurley

Hurley, a NASA astronaut since 2000, flew on STS-127 and the final Shuttle flight, STS-135, totaling more than 28 days in space. Hurley is most excited about seeing all the spacecraft hardware coming together.

Suni Williams

Williams, a NASA astronaut since 1998, flew to the space station on STS-116 as a member of Expeditions 14-15, returning on STS-117. Her second long-duration mission began aboard a Russian Soyuz for Expeditions 32-33. Cumulatively, she is approaching a year in space with more than 322 days in space.

Beyond the flight tests and launches, Williams is excited about the manufacturing underway.

“One of the coolest things is there’s hardware undergoing testing. This is a pretty exciting time. It’s like all the pieces and parts of the puzzle are coming together.”

NASA’s Commercial Crew Program Target Test Flight Dates

The next generation of American spacecraft and rockets that will launch astronauts to the International Space Station are nearing the final stages of development and evaluation. NASA’s Commercial Crew Program will return human spaceflight launches to U.S. soil, providing reliable and cost-effective access to low-Earth orbit on systems that meet our safety and mission requirements. To meet NASA’s requirements, the commercial providers must demonstrate that their systems are ready to begin regular flights to the space station. Two of those demonstrations are uncrewed flight tests, known as Orbital Flight Test for Boeing, and Demonstration Mission 1 for SpaceX. After the uncrewed flight tests, both companies will execute a flight test with crew prior to being certified by NASA for crew rotation missions. The following schedule reflects the most recent publicly releasable dates for both providers.

Targeted Test Flight Dates:
Boeing Orbital Flight Test (uncrewed): August 2018
Boeing Crew Flight Test (crewed): November 2018
SpaceX Demonstration Mission 1 (uncrewed): August 2018
SpaceX Demonstration Mission 2 (crewed): December 2018

*NASA, Boeing and SpaceX provided an update on Aug. 1, 2018. For the details on the flight tests and the latest schedule, visit https://go.nasa.gov/2OHwM7M.

NASA’s Commercial Crew Program Target Test Flight Dates

The next generation of American spacecraft and rockets that will launch astronauts to the International Space Station are nearing the final stages of development and evaluation. NASA’s Commercial Crew Program will return human spaceflight launches to U.S. soil, providing reliable and cost-effective access to low-Earth orbit on systems that meet our safety and mission requirements. To meet NASA’s requirements, the commercial providers must demonstrate that their systems are ready to begin regular flights to the space station. Two of those demonstrations are uncrewed flight tests, known as Orbital Flight Test for Boeing, and Demonstration Mission 1 for SpaceX. After the uncrewed flight tests, both companies will execute a flight test with crew prior to being certified by NASA for crew rotation missions. The following schedule reflects the most recent publicly releasable dates for both providers.

Targeted Test Flight Dates:
Boeing Orbital Flight Test (uncrewed): August 2018
Boeing Crew Flight Test (crewed): November 2018
SpaceX Demonstration Mission 1 (uncrewed): April 2018
SpaceX Demonstration Mission 2 (crewed): August 2018

NASA’s Commercial Crew Program Target Flight Dates

The next generation of American spacecraft and rockets that will launch astronauts to the International Space Station are nearing the final stages of development and evaluation. NASA’s Commercial Crew Program will return human spaceflight launches to U.S. soil, providing reliable and cost-effective access to low-Earth orbit on systems that meet our safety and mission requirements. To meet NASA’s requirements, the commercial providers must demonstrate that their systems are ready to begin regular flights to the space station. Two of those demonstrations are uncrewed flight tests, known as Orbital Flight Test for Boeing, and Demonstration Mission 1 for SpaceX. After the uncrewed flight tests, both companies will execute a flight test with crew prior to being certified by NASA for crew rotation mission. The following schedule reflects the most recent publicly-releasable dates for both providers.

Targeted Test Flight Dates:
Boeing Orbital Flight Test: June 2018
Boeing Crew Flight Test: August 2018
SpaceX Demonstration Mission 1: February 2018
SpaceX Demonstration Mission 2 (crewed): June 2018

Starliner STA Arrives in California for Testing

Boeing's CST-100 Structural Test Article Ready for Shipment to B Boeing's CST-100 Structural Test Article Arrival - Boeing's Faci Boeing’s Starliner spacecraft will experience a variety of tremendous internal and external forces during missions to and from the International Space Station.  When the Starliner launches in 2018, it won’t be the first time the spacecraft has encountered these forces. That is because Boeing built a Structural Test Article that will experience the rigors of spaceflight in a test facility in an effort to prove the design of the spacecraft. The module was built inside the company’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida (top) before it was shipped it across the country to Huntington Beach, California, for testing (right).

Boeing's CST-100 Structural Test Article Shipment from C3PF to BIt joined test versions of the service module, the launch vehicle adapter truss structure and other hardware that make up the upper stage of the United Launch Alliance Atlas V rocket. Testing of the article began shortly after it arrived to Boeing’s Test and Evaluation facility. The first test involved pressurizing the interior of the crew module to 1.5 times the maximum pressure a Starliner spacecraft would face during ascent, orbit, re-entry and landing for missions to and from the International Space Station.

Boeing's CST-100 Structural Test Article Arrival - Boeing's FaciBoeing’s facilities in southern California are outfitted with numerous test chambers that routinely evaluate spacecraft and other vehicles in a variety of environments to make sure they can handle the demands of flight.

Boeing is building the next generation of human space systems in partnership with NASA’s Commercial Crew Program to take astronauts to and from the International Space Station. The Starliner will launch atop an Atlas V rocket from Cape Canaveral Air Force Station in Florida.

The Commercial Crew Program also is partnering with SpaceX to develop its Crew Dragon spacecraft and Falcon 9 rocket for transporting astronauts to and from the orbiting microgravity laboratory.  Photos by Boeing.

Commercial Crew Program Completes Year of Transition

2016YIR-CCP

The past year marked a substantial transition for NASA’s Commercial Crew Program and its partners as they moved from design of critical elements and systems in previous years to the manufacturing of the spacecraft and launch vehicles. Working on independent spacecraft and launch systems, Boeing and SpaceX made substantial modifications to launch complexes in Florida and performed the first integrated simulations of the teams that will oversee the flights. Along the way, advances were overseen by NASA engineers and the astronauts who will fly the spacecraft into orbit for the flight tests. Read about the dynamic 2016 achievements here.

NASA, Industry Team Up to Innovate Human Spaceflight

CCP-1275x1650NASA’s Commercial Crew Program set out from its beginning to provide a setting that would combine the expertise of NASA’s 50 years of human spaceflight experience with the aerospace industry’s know-how in manufacturing to produce cutting-edge spacecraft to take astronauts into low-Earth orbit. The payoff has been a level of innovation in numerous areas of spacecraft development and operation.

“From the outset we received very creative ideas and original approaches to development of individual systems along with new processes used to build several spacecraft in rapid succession,” said Kathy Lueders, manager of NASA’s Commercial Crew Program. “The companies painted for us an exciting picture of innovation and we’ve worked together to first refine our requirements and now to ensure that they are met as the crewed vehicles are taking shape.” Read more: http://go.nasa.gov/2fsl2IE

 

Starliner Propulsion Hardware Arrives, Testing Begins

hr-LAE_Test_01_10_10_16

Boeing and Aerojet Rocketdyne have begun a series of developmental hot-fires tests with two launch abort engines similar to the ones that will be part of Boeing’s Starliner service module. The engines, designed to maximize thrust build-up, while minimizing overshoot during start up, will be fired between half a second and 3 seconds each during the test campaign. If the Starliner’s four launch abort engines were used during an abort scenario, they would fire between 3 and 5.5 seconds, with enough thrust to get the spacecraft and its crew away from the rocket, before splashing down in the ocean under parachutes.

Recently, Aerojet Rocketdyne also completed delivery of the first set of hardware for Starliner’s service module propulsion system.

The Starliner is under development in collaboration with NASA’s Commercial Crew Program for crew missions to the International Space Station.

Every Day Closer to a New Way to Orbit

A Delta II rocket launches with the NPOESS Preparatory Project (NPP) spacecraft payload from Space Launch Complex 2 at Vandenberg Air Force Base, Calif. on Friday, Oct. 28, 2011. NPP is the first NASA satellite mission to address the challenge of acquiring a wide range of land, ocean, and atmospheric measurements for Earth system science while simultaneously preparing to address operational requirements for weather forecasting. Photo Credit: (NASA/Bill Ingalls)

23364583500_ec6a3868d5_o

Wide Angle Photos of SLC-41 from VIF

Two years after selecting the next generation of American spacecraft and rockets that will launch astronauts to the International Space Station, engineers and spaceflight specialists across NASA’s Commercial Crew Program, Boeing and SpaceX are putting in place the elements required for successful missions. Here are eight things to know about Commercial Crew:

1. The Goal – The goal of NASA’s Commercial Crew Program is to return human spaceflight launches to U.S. soil, providing reliable and cost-effective access to low-Earth orbit on systems that meet our safety requirements. To accomplish this goal, we are taking a unique approach by asking private companies, Boeing and SpaceX, to develop human spaceflight systems to take over the task of flying astronauts to station.

Shots of Pad 39A for Commerical Crew Program (CCP).

2. Multi-User Spaceport – Boeing and SpaceX, like other commercial aerospace companies, are capitalizing on the unique experience and infrastructure along the Space Coast at our Kennedy Space Center and Cape Canaveral Air Force Station. Kennedy has transitioned from a government-only launch complex to a premier multi-user spaceport. In the coming years, the number of launch providers along the Space Coast is expected to more than double.

3. Innovation – Our expertise has been joined with industry innovations to produce the most advanced spacecraft to ever carry humans into orbit. Each company is developing its own unique systems to meet our safety requirements, and once certified by us, the providers will begin taking astronauts to the space station.

tumblr_inline_odkp54dghC1tzhl5u_5004. Research – With two new spacecraft that can carry up to four astronauts to the International Space Station with each of our missions, the number of resident crew will increase and will double the amount of time dedicated to research. That means new technologies and advances to improve life here on Earth and a better understanding of what it will take for long duration, deep space missions, including to Mars.

5. Crew Training – Astronauts Bob Behnken, Eric Boe, Doug Hurley and Suni Williams have been selected to train to fly flight tests aboard the Boeing CST-100 Starliner and SpaceX Crew Dragon. The veteran crew have sent time in both spacecraft evaluating and training on their systems. Both providers are responsible for developing every aspect of the mission, from the spacesuits and training, to the rocket and spacecraft.

6. Launch Abort System – Boeing and SpaceX will equip their spacecraft with launch abort systems to get astronauts out of danger … FAST!

7. Expedited Delivery – Time-sensitive, critical experiments performed in orbit will be returned to Earth aboard commercial crew spacecraft, and returned to the scientists on Earth in hours, instead of days – before vital results are lost. That means better life and physical science research results, like VEGGIE, heart cells, and protein crystals.

8. Lifeboat – The spacecraft will offer safe and versatile lifeboats for the crew of the space station, whether an emergency on-orbit causes the crew to shelter for a brief time in safety, or leave the orbiting laboratory altogether. Learn more: https://www.nasa.gov/content/new-craft-will-be-americas-first-space-lifeboat-in-40-years/