EGS – Kennedy Space Center

NASA Stacks First Artemis II Segment on Mobile Launcher

Engineers and technicians with the Exploration Ground Systems Program stack the first Moon rocket segment – the left aft assembly for the Artemis II SLS (Space Launch System) solid rocket booster onto mobile launcher 1 inside the Vehicle Assembly Building at NASA’s Kennedy Space Center on Wednesday, Nov. 20, 2024. Photo credit: NASA/Glenn Benson

Engineers and technicians inside the Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center in Florida stacked the first segment of the Artemis II SLS (Space Launch System) rocket boosters onto mobile launcher 1.

Comprising 10 segments total – five segments for each booster – the SLS solid rocket boosters arrived via train to NASA Kennedy in September 2023 from Northrop Grumman’s manufacturing facility in Utah. The booster segments underwent processing in the spaceport’s Rotation, Processing and Surge Facility before being transferred to the NASA’s iconic VAB for stacking operations.

Technicians inside the 525-foot-tall facility used an overhead crane to lift the left aft assembly onto the mobile launcher. Up next, workers will install the right aft assembly, placing it carefully onto the 380-foot-tall structure used to process, assemble, and launch the SLS rocket and Orion spacecraft.

The first components of the Artemis II Moon rocket to be stacked, the solid rocket boosters will help support the remaining rocket segments and the Orion spacecraft during final assembly. At launch, the 177-foot-tall twin solid rocket boosters provide more than 75 percent of the total SLS thrust during liftoff from NASA Kennedy’s Launch Pad 39B.

Orion Spacecraft Goes ‘Shields Up’ for Artemis I

The four ogive fairings for the Orion Artemis I mission are installed on the launch abort system assembly inside the Launch Abort System Facility at NASA's Kennedy Space Center in Florida on Aug. 20, 2021. — The four ogive fairings for the Orion Artemis I mission are installed on the launch abort system assembly inside the Launch Abort System Facility at NASA’s Kennedy Space Center in Florida on Aug. 20, 2021. Photo credit: NASA/Kim Shiflett

Teams at NASA’s Kennedy Space Center in Florida are putting the final touches on the Orion spacecraft for the Artemis I mission by connecting the ogive fairings for the launch abort system (LAS) assembly. Pronounced oh-jive, the ogive fairings consist of four protective panels, and their installation will complete the LAS assembly.

Technicians and engineers from the center’s Exploration Ground Systems and contractor Jacobs recently finished attaching the launch abort tower to the top of the Orion crew module. They then began lifting and mating the lightweight fairings, which will shield the crew module from the severe vibrations and sounds it will experience during launch. One of the fairing panels has a hatch to allow access to the crew module before launch.

During Artemis missions, the 44-foot-tall LAS will detach from the spacecraft when it is no longer needed, shortly after launching on the Space Launch System (SLS) rocket, to lighten the journey to the Moon. Although the abort motors will not be active on the uncrewed Artemis I flight test, the system is intended to protect astronauts on future missions if a problem arises during launch or ascent by pulling the spacecraft away from a failing rocket.

Once LAS installation is complete, the spacecraft will leave the Launch Abort System Facility and continue on its path to the pad, making its way to the spaceport’s Vehicle Assembly Building to be integrated with the SLS rocket ahead of the launch.

SLS Rocket Stage and Orion Share Space at Kennedy ahead of Artemis I

The ICPS is inside the Multi-Payload Process Facility at Kennedy Space Center on Feb. 18, 2021. — The Space Launch System (SLS) rocket’s interim cryogenic propulsion stage (ICPS) moved into the Multi-Payload Processing Facility February 18, 2021, at NASA’s Kennedy Space Center in Florida for the Artemis I mission. Photo credit: NASA/Glenn Benson

The Space Launch System (SLS) rocket’s interim cryogenic propulsion stage (ICPS) moved into the Multi-Payload Processing Facility February 18, 2021, at NASA’s Kennedy Space Center in Florida alongside one of its flight partners for the Artemis I mission, the Orion spacecraft. Both pieces of hardware will undergo fueling and servicing in the facility ahead of launch by teams from NASA’s Exploration Ground Systems and their primary contractor, Jacobs Technology. The rocket stage and Orion will remain close during their journey to space.

The ICPS is moved into the Multi-Payload Process Facility on Feb. 18, 2021 at Kennedy Space Center. — The interim cryogenic propulsion stage is in view inside the Multi-Payload Processing Facility on Feb. 18, 2021, at Kennedy Space Center. Photo credit: NASA/Glenn Benson

Built by United Launch Alliance and Boeing, the ICPS will be positioned above the core stage and will provide the power needed to give Orion the big push it needs to break out of Earth orbit on a precise trajectory toward the Moon during Artemis I.

This is the first time since the shuttle program that two pieces of flight hardware have been processed inside this facility at the same time. Once final checkouts are complete, the ICPS and Orion will part ways on the ground and be reunited in the Vehicle Assembly Building for integration onto the SLS rocket.

Artemis I will be an integrated flight test of the SLS rocket and Orion spacecraft ahead of the crewed flights to the Moon. Under the Artemis program, NASA will land the first woman and the next man on the lunar surface and establish a sustainable presence at the Moon to prepare for human missions to Mars.

View additional photos here.

Team Practices Booster Stacking for Artemis Missions

In High Bay 4 of the Vehicle Assembly Building at NASA’s Kennedy Space Center in Florida, a crane moves Space Launch System (SLS) solid rocket booster pathfinder segments to stack them atop other pathfinder segments during a training exercise on Jan. 8, 2020. Photo credit: NASA/Glenn Benson

NASA’s Exploration Ground Systems team, including engineers, technicians and crane operators with contractor Jacobs, are practicing lifting and stacking operations with pathfinder segments of Northrup Grumman’s solid rocket boosters, which will provide extra thrust for NASA’s Space Launch System rocket. Practice took place in High Bay 4 of the Vehicle Assembly Building at the agency’s Kennedy Space Center in Florida.

”The pathfinder training has gone extremely well,” according to Michael McClure, Jacobs’ lead engineer for the Handling, Mechanical and Structures Engineering Group. “This is part of a series of practice exercises, which are providing great experience, especially for our new technicians, engineers, quality control personnel and crane operators.”

Stacking rehearsals help prepare the team for actual processing of launch hardware for Artemis missions. These specific pathfinder segments are inert, full-scale replicas of the actual solid rocket boosters, with the same weight (300,000 pounds) and center of gravity.

During launch hardware processing, the booster segments will be shipped by train to Kennedy from the Northrup Grumman facility in Utah. They will arrive at a processing facility to be configured for final processing, then move to the VAB, where the launch processing team will stack them vertically on the mobile launcher. After the boosters are stacked, the SLS Core Stage will be lowered onto the mobile launcher and will be mated to the boosters.

At launch, the five-segment, 17-story-tall twin boosters will provide 3.6 million pounds of thrust each at liftoff to help launch the SLS carrying Orion on Artemis I, its first uncrewed mission beyond the Moon.

Watch a time lapse video of booster segment training at https://go.nasa.gov/2ts6u3w.