July 2024 – Commercial Crew Program

NASA, Boeing Complete Second Docked Starliner Hot Fire Test

Image shows Boeing's Starliner crew capsule docked to the Harmony module's forward port at the International Space Station — Boeing’s Starliner crew capsule docked to the Harmony module’s forward port at the International Space Station on July 3, 2024.
Photo credit: NASA

Engineering teams with NASA and Boeing completed a hot fire test of the Starliner spacecraft’s reaction control system jets on July 27 to evaluate the spacecraft’s propulsion system. NASA astronauts Butch Wilmore and Suni Williams, assigned to the agency’s Boeing Crew Flight Test, were seated inside the docked spacecraft during the test as part of preparations before their return aboard Starliner from the International Space Station.

The test involved firing 27 of the spacecraft’s 28 jets for short bursts, moving through them one at a time to check thruster performance and helium leak rates. Preliminary results show all the tested thrusters are back to preflight levels based on thrust and chamber pressure.

As part of the test configuration, all helium manifolds, which control and direct the flow of helium, were opened allowing engineers to continue evaluation of Starliner’s helium supply and leak rates. The teams verified Starliner continues to show the margin needed to support a return trip from the station. Following the test, the helium manifolds were closed and will remain closed until Starliner activates its propulsion system ahead of undocking. Teams also will verify the helium leak rate before Starliner undocks.

Teams are taking their time to analyze the results of recent docked hot-fire testing, finalize flight rationale for the spacecraft’s integrated propulsion system, and confirm system redundancy ahead of Starliner’s return to Earth from the International Space Station.

While ground teams work to finalize Starliner’s return to Earth, Wilmore and Williams continue to work alongside the Expedition 71 crew, assisting with science investigations and maintenance activities. On July 29, Wilmore and Williams entered their spacecraft and checked its water systems, called down to Boeing mission personnel for a conference, and put on their space suits long enough to perform a pressure test. Wilmore started his morning in the Harmony module, assembling the BioServe centrifuge as Williams reviewed procedures for operating the Astrobee free-flying robotic assistants.

For the latest mission updates, follow the commercial crew blog, @commercial_crew on X, and commercial crew on Facebook.

NASA, SpaceX Targeting Aug. 18 for Crew-9 Mission to Space Station

NASA’s SpaceX Crew-9 stands in front of a Falcon 9 first-stage booster at SpaceX’s HangarX facility in Florida. Credit: SpaceX

NASA and SpaceX officials announced during a news conference Friday their plan to launch the agency’s SpaceX Crew-9 mission to the International Space Station no earlier than Sunday, Aug. 18. Watch a full replay of the news conference.

Crew-9 is the ninth crew rotation mission with SpaceX to the space station under NASA’s Commercial Crew Program. The mission will carry NASA astronauts Zena Cardman, spacecraft commander; Nick Hague, pilot; and Stephanie Wilson, mission specialist; as well as Roscosmos cosmonaut Alexander Gorbunov to the orbiting laboratory for a six-month science mission. This will be the first spaceflight for Cardman and Gorbunov, the second mission to the space station for Hague, and the fourth spaceflight for Wilson, who has spent 42 days in space aboard three space shuttle Discovery missions – STS-120, STS-121, and STS-131.

During a separate crew news conference later on Friday, Cardman, Hague, Wilson, and Gorbunov answered reporters’ questions and discussed topics such as the inspiration behind the Crew-9 mission patch design, research they’ll complete in microgravity, and how they prepare for a long-duration flight. Watch a full replay of the crew news conference here.

“I am absolutely honored to be here with my crewmates, who have been an awesome team – Nick, Stephanie, and Alex. They have shown so much technical excellence. They are also deeply kind and incredible teammates who have been really fun to work with, which has just made this a dream assignment for me,” said Cardman.

The international crew will lift off from NASA Kennedy Space Center’s Launch Complex 39A in Florida aboard a SpaceX Falcon 9 rocket and Dragon spacecraft. The Dragon spacecraft supporting this flight, named Freedom, previously flew on SpaceX’s Crew-4 and Axiom Space’s Ax-2 and Ax-3 missions.

More details about the mission can be found by following the commercial crew blog, @commercial_crew on Twitter, or commercial crew on Facebook.

NASA, Boeing Discuss Ground Testing, Forward Work for Starliner Return

Boeing's Starliner spacecraft as it approaches the International Space Station. Also in view is the Earth below it. — Boeing’s Starliner spacecraft, with NASA astronauts Butch Wilmore and Suni Williams aboard, approaches the International Space Station for an autonomous docking as it orbited 257 miles above the South Pacific Ocean on June 6, 2024. Photo credit: NASA Television

NASA and Boeing leadership provided an update on Starliner’s Crew Flight Test during a news conference Thursday. The integrated Starliner team continues to assess the spacecraft’s propulsion system performance and complete other tasks before scheduling its undocking from the International Space Station and return to Earth. Watch the full replay of the news conference.

Engineering teams from NASA and Boeing recently wrapped up ground hot fire testing of a Starliner reaction control system thruster at the agency’s White Sands Test Facility in New Mexico. The test series involved firing the engine under conditions like those the spacecraft experienced during its approach to the space station. The tests also included various stress-case scenarios to simulate the conditions expected during Starliner’s undocking and deorbit burn, which will position the spacecraft for landing in the southwestern United States. Teams are in the process of taking apart this thruster to conduct physical inspections. Initial findings show degraded thruster performance, which aligns with what has been observed in orbit.

Additionally, NASA and Boeing will conduct a second docked hot fire test over the weekend to demonstrate the spacecraft’s thruster performance. The first docked hot fire test occurred on June 15. The upcoming test will allow checks of the helium leaks while also verifying the thrusters are operating as expected.

NASA plans to hold an agency-level readiness review no earlier than next week. Following the review, mission leadership will finalize the plan for a normal return to Earth and select a targeted undocking date for Starliner. NASA also plans to host a televised briefing with agency and Boeing leadership following the review. More news conference details will be shared when available.

NASA astronauts Butch Wilmore and Suni Williams continue to provide additional crew time and valuable contributions aboard the space station, assisting with science investigations and helping ground teams collect critical data for post-certification, long-duration Starliner flights to the orbiting complex.

Follow the commercial crew blog, @commercial_crew on X, and commercial crew on Facebook for the latest mission updates.

UPDATE: NASA, Boeing to Stream Flight Test Mission Briefing on NASA+

Image shows Boeing's Starliner spacecraft that launched NASA's Crew Flight Test astronauts Butch Wilmore and Suni Williams to the International Space Station is pictured docked to the Harmony module's forward port. This long-duration photograph was taken at night from the orbital complex as it soared 258 miles above western China. — Boeing’s Starliner spacecraft that launched NASA’s Crew Flight Test astronauts Butch Wilmore and Suni Williams to the International Space Station is pictured docked to the Harmony module’s forward port. This long-duration photograph was taken at night from the orbital complex as it soared 258 miles above western China. Photo credit: NASA

NASA and Boeing will host a news conference with mission leadership at 11:30 a.m. EDT Thursday, July 25, to provide the latest status of the agency’s Boeing Crew Flight Test aboard the International Space Station. NASA previously planned an audio-only media teleconference to host the discussion.

The agency will provide live coverage on NASA+, NASA Television, the NASA app, YouTube, and the agency’s website. Learn how to stream NASA content through a variety of platforms, including social media.

Participants include:

Steve Stich, manager, NASA’s Commercial Crew Program
Mark Nappi, vice president and program manager, Commercial Crew Program, Boeing

United States-based media seeking to attend in person must contact the newsroom at NASA’s Johnson Space Center in Houston no later than 9:30 a.m. EDT Thursday, July 25, at 281-483-5111 or jsccommu@mail.nasa.gov. U.S. and international media interested in participating by phone must contact NASA Johnson or NASA’s Kennedy Space Center in Florida at ksc-newsroom@mail.nasa.gov by 10:30 a.m. the day of the event. A copy of NASA’s media accreditation policy is online.

Read the full advisory here.

NASA, Boeing to Discuss Crew Flight Test Mission, Ground Testing

Looking down at Boeing's Starliner spacecraft attached to the International Space Station. — The Starliner spacecraft on NASA’s Boeing Crew Flight Test is pictured docked to the Harmony module’s forward port as the International Space Station orbited 263 miles above the Mediterranean Sea. Photo credit: NASA

Leadership from NASA and Boeing will participate in a media teleconference at 11:30 a.m. EDT Thursday, July 25, to provide the latest status of the agency’s Boeing Crew Flight Test mission aboard the International Space Station.

Audio of the media teleconference will stream live on the agency’s website. Participants include:

Steve Stich, manager, NASA’s Commercial Crew Program
Mark Nappi, vice president and program manager, Commercial Crew Program, Boeing

Engineering teams with NASA and Boeing recently completed ground hot fire testing of a Starliner reaction control system thruster at White Sands Test Facility in New Mexico. The test series involved firing the engine through similar in-flight conditions the spacecraft experienced during its approach to the space station, as well as various stress-case firings for what is expected during Starliner’s undocking and the deorbit burn that will position the spacecraft for a landing in the southwestern United States. Teams are analyzing the data from these tests, and leadership plans to discuss initial findings during the call.

Read the full advisory here.

NASA, Boeing Complete Starliner Engine Testing, Continue Analysis

Boeing's Starliner spacecraft that launched NASA's Crew Flight Test astronauts Butch Wilmore and Suni Williams to the International Space Station is pictured docked to the Harmony module's forward port. This long-duration photograph was taken at night from the orbital complex as it soared 256 miles above the Arabian Sea off the coast of Mumbai, India. — Boeing’s Starliner spacecraft that launched NASA’s Crew Flight Test astronauts Butch Wilmore and Suni Williams to the International Space Station is pictured docked to the Harmony module’s forward port. This long-duration photograph was taken at night from the orbital complex as it soared 256 miles above the Arabian Sea off the coast of Mumbai, India. Photo credit: NASA

NASA and Boeing engineers are evaluating results from last week’s engine tests at NASA’s White Sands Test Facility in New Mexico as the team works through plans to return the agency’s Boeing Crew Flight Test from the International Space Station in the coming weeks.

Teams completed ground hot fire testing at White Sands and are working to evaluate the test data and inspect the test engine. The ongoing ground analysis is expected to continue throughout the week. Working with a reaction control system thruster built for a future Starliner spacecraft, ground teams fired the engine through similar inflight conditions the spacecraft experienced on the way to the space station. The ground tests also included stress-case firings, and replicated conditions Starliner’s thrusters will experience from undocking to deorbit burn, where the thrusters will fire to slow Starliner’s speed to bring it out of orbit for landing in the southwestern United States. For a detailed overview of the test plans, listen to a replay of a recent media teleconference with NASA and Boeing leadership.

“I am extremely proud of the NASA, Boeing team for their hard work in executing a very complex test series,” said Steve Stich, manager, NASA’s Commercial Crew Program. “We collected an incredible amount of data on the thruster that could help us better understand what is going on in flight. Next, our team has moved into engine tear downs and inspections which will provide additional insight as we analyze the results and evaluate next steps.”

Integrated ground teams also are preparing for an in-depth Agency Flight Test Readiness Review, which will evaluate data related to the spacecraft’s propulsion system performance before its return to Earth. The date of the agency review has not yet been solidified.

NASA and Boeing leadership plan to discuss the testing and analysis work in detail during a media briefing next week. More information on the briefing will be made available soon.

While testing and analysis are happening on Earth, NASA astronauts Butch Wilmore, Starliner mission commander, and Suni Williams, mission pilot, are working alongside the Expedition 71 crew. The two participated in vein scans using the Ultrasound 2 device on Monday. Doctors on the ground monitored in real-time as the pair took turns imaging each other’s neck, shoulder, and leg veins. Afterward, Wilmore scanned the veins of fellow NASA astronaut Matthew Dominick, helping researchers understand how microgravity affects the human body.

Wilmore and Dominick also spent a portion of the day taking inventory of the food stored aboard the space station. Williams worked on a pair of studies, first exploring the use of microgravity to manufacture higher-quality optical fibers than on Earth. Williams also investigated using fluid physics, such as surface tension, to overcome the lack of gravity when watering and nourishing plants grown in space.

Follow the commercial crew blog, @commercial_crew on X, and commercial crew on Facebook for the latest mission updates.

NASA Starliner Astronauts Conduct Research, Maintenance Aboard Station

Astronauts Butch Wilmore and Suni Williams, crew members of NASA’s Boeing Crew Flight Test mission, performed a host of research activities and other roles aboard the International Space Station. Wilmore and Williams give the microgravity laboratory a complement of nine people working through daily tasks.

On Monday, Wilmore and Williams reviewed the procedures for using the Fluid Systems Servicer, which drains, purges, and circulates fluids on systems aboard the space station. Wilmore then refilled coolant loops in the water pump assembly located in the Columbus module. Tuesday saw the pair take turns during the morning pedaling on an exercise cycle while attached to heart and breathing sensors that measured their aerobic capacity. The duo then split up as Wilmore serviced a pair of research freezers that preserve scientific samples and Williams installed hardware on an experiment that explores atmospheric reentry and thermal protection systems.

The seven-member Expedition 71 crew joined the two Boeing Crew Flight Test astronauts to practice an emergency drill in collaboration with mission controllers. The teams aboard the orbital outpost and on the ground coordinated communications and reviewed procedures in the unlikely event of a pressure leak, chemical leak, or fire aboard the space station. Following that, Wilmore and Williams spoke to reporters from the space station, answering questions about their mission and the Starliner vehicle. NASA and Boeing managers also discussed the Crew Flight Test mission with the media in an audio teleconference afterward. Watch the crew news conference here and listen to the media briefing here. The duo also completed life support work refilling temperature loops with water in the Tranquility module’s internal thermal control system.

Advanced biology research also was underway aboard the orbiting lab on Thursday with astronauts exploring how living in space affects the human body and mind. Williams extracted DNA to identify microbe samples collected from station water systems. Results from the genetic biotechnology experiment may improve ways to keep crews healthy and spacecraft systems clean on future missions.

NASA astronaut Michael Barratt also assisted Wilmore, who spent all day servicing a pair of spacesuits in the Quest airlock. The duo cleaned the suits’ cooling loops and checked the communication systems ahead of a spacewalk planned for July 29.

NASA, Boeing Conduct Ground Tests Ahead of Starliner Return

Photo shows NASA astronauts Suni Williams and Butch Wilmore during a news conference aboard the International Space Station on Wednesday, July 10, 2024. — NASA astronauts Suni Williams and Butch Wilmore speak during a news conference aboard the International Space Station on Wednesday, July 10, 2024. Photo credit: NASA Television

NASA and Boeing continue working to increase their understanding of the Starliner spacecraft’s propulsion system before the return of agency astronauts Butch Wilmore and Suni Williams to Earth from the International Space Station. Teams are conducting ground tests at the agency’s White Sands Test Facility in New Mexico using a new Reaction Control System thruster previously planned for use on a future Starliner flight.

Wilmore and Williams provided an update Wednesday about their flight on Starliner and work aboard the space station during an Earth to space call. Following the crew news conference, NASA’s Commercial Crew Program Manager Steve Stich and Boeing Commercial Crew Program Manager and Vice President Mark Nappi spoke extensively about the mission and testing plans ahead of the Crew Flight Test return. Listen to a replay of the leadership briefing.

After an agency-level readiness review later this month, NASA and Boeing plan to select a new target return date for the Crew Flight Test. Following this review, NASA plans to host a televised briefing and will share more details on that when finalized.

Follow the commercial crew blog, @commercial_crew on X, and commercial crew on Facebook for the latest mission updates.

Crew Flight Test Astronauts Contribute to Station Science, Research

NASA's Boeing Crew Flight Test astronauts Suni Williams and Butch Wilmore prepare orbital plumbing hardware for installation inside the International Space Station’s bathroom — NASA’s Boeing Crew Flight Test astronauts Suni Williams and Butch Wilmore prepare orbital plumbing hardware for installation inside the International Space Station’s bathroom, also known as the waste and hygiene compartment, located in the Tranquility module. Photo credit: NASA

NASA astronauts Butch Wilmore, commander, and Suni Williams, pilot, of NASA’s Boeing Crew Flight Test, continue contributing to International Space Station research and activities since their arrival on June 6 to the orbiting laboratory. Wilmore and Williams have completed half of all hands-on research time conducted aboard the station as the expedition crew prepares for the departure of Northrop Grumman’s Cygnus. As packing takes most of the crew’s time, the extra help from Wilmore and Williams allows packing and research to happen simultaneously. To learn more about what other crew members are doing aboard the International Space Station, visit: blogs.nasa.gov/spacestation.

Media are invited to hear Wilmore and Williams discuss their mission during an Earth-to-space call at 11 a.m. EDT Wednesday, July 10. Read the agency’s coverage advisory for more information.

On July 1, Wilmore and Williams spent the morning in the Permanent Multipurpose Module, organizing stowage and tidying up. Wilmore then moved into the Japanese Experiment Module to disassemble an empty NanoRacks CubeSat Deployer in preparation for upcoming NanoRacks missions.

Later, Wilmore prepped and viewed samples for the Moon Microscope, a demonstration that allows flight surgeons on Earth to diagnose illnesses and could provide diagnostic capabilities for crews on future missions to the Moon and Mars. Meanwhile, Williams conducted some routine orbital pluming, then audited U.S. stowage items housed inside the Zarya module.

On July 2, Wilmore joined NASA astronaut Tracy Dyson to load trash and discarded gear inside Northrop Grumman’s Cygnus spacecraft. Cygnus is scheduled to be released from the Unity module later this month for disposal over the South Pacific Ocean, ending its five-and-a-half-month stay at the orbiting lab.

Williams spent most of Tuesday on Starliner operations and then assessed the air flow of the pump filter attached to the Advanced Plant Habitat. At the end of the day, Williams and all eight of her crewmates held a conference with ground teams.

Also, on July 2, teams brought the Starliner spacecraft out of quiescent mode to conduct mission data loads, or MDLs. These are files for the spacecraft’s computer to understand current inertial and relative navigation states, Earth rotation, thermal conditioning, and more. The spacecraft was commanded back to a docked quiescent mode after MDL loading was complete.

For more information on NASA’s Commercial Crew Program, visit:

https://www.nasa.gov/commercialcrew