Month: October 2023

Progress Continues Toward NASA’s Boeing Crew Flight Test to Station

The crew module and new service module for NASA's Boeing Crew Flight Test at Kennedy Space Center.
Inside Boeing’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida on Jan. 19, 2023, the Starliner team works to finalize the mate of the crew module and new service module for NASA’s Boeing Crew Flight Test that will take NASA astronauts Butch Wilmore and Suni Williams to and from the International Space Station. Photo credit: Boeing/John Grant

NASA and Boeing are working to complete the agency’s verification and validation activities ahead of Starliner’s first flight with astronauts to the International Space Station. While Boeing is targeting March to have the spacecraft ready for flight, teams decided during a launch manifest evaluation that a launch in April will better accommodate upcoming crew rotations and cargo resupply missions this spring.

Once the spacecraft meets the agency’s safety requirements, NASA’s Boeing Starliner Crew Flight Test (CFT) will see astronauts Butch Wilmore and Suni Williams perform the first crewed mission of the spacecraft designed to take astronauts to and from the orbital laboratory.

Ahead of CFT, Boeing has completed P213 tape removal in the upper dome of the Starliner crew compartment and work is underway to remove or remediate the tape in the lower dome of the spacecraft. These hardware remediation efforts inside the Starliner production facility at NASA Kennedy are expected to be completed during the next several weeks. After the P213 tape remediation efforts conclude, engineers will conduct final assessments to ensure acceptable risk of any remaining tape.

A set of parachutes is on track to be delivered and installed on the CFT spacecraft by the end of this year to support the current target launch date. Separately, the team also is planning a drop test of Starliner’s updated drogue and main parachutes. The parachutes will incorporate a planned strengthening of main canopy suspension lines and the recent design of the drogue and main parachute soft-link joints, which will increase the safety factor for the system. The drop test is planned for early 2024 based on the current parachute delivery schedule.

Boeing and NASA also are planning modifications to the active thermal control system valves to improve long-term functionality following a radiator bypass valve issue discovered during ground operations earlier this year. As discussed during a Starliner media teleconference in June, teams have modified the spacecraft hardware and identified forward work to prevent a similar issue in the future. Options include a system purge to prevent stiction, component upgrades and operational mitigations.

Additionally, about 98% of the certification products required for the flight test are complete, and NASA and Boeing anticipate closure on remaining CFT certification products early next year. Meanwhile, NASA and Boeing have made significant progress on requirement closures related to manual crew control of the spacecraft and abort system analysis.

The latest version of Starliner’s CFT flight software completed qualification testing and is undergoing standard hardware and software integration testing inside Boeing’s Avionics and Software Integration Lab. Starliner’s crew and service modules remain mated and await continuation of standard preflight processing.

The United Launch Alliance Atlas V rocket also is in Florida at Cape Canaveral Space Force Station awaiting integration with the spacecraft.

The NASA astronauts who will fly aboard CFT continue to train for their roughly eight-day mission to the orbiting laboratory, which includes working with operations and mission support teams to participate in various simulations across all phases of flight.

Starliner completed two uncrewed flight tests, including Orbital Flight Test-2, which docked to the space station on May 21, 2022, following a launch two days prior from Kennedy. The spacecraft remained docked to space station for four days before successfully landing at the White Sands Missile Range in New Mexico.

Follow NASA’s commercial crew blog or CFT mission blog for the latest information on progress. Details about NASA’s Commercial Crew Program can be found by following the commercial crew blog, @commercial_crew on X, and commercial crew on Facebook.

NASA Updates Commercial Crew Planning Manifest

The International Space Station’s U.S. segment and portions of the Russian segment are pictured from the SpaceX Crew Dragon Endeavour during a fly around of the orbiting lab that took place following its undocking from the Harmony module’s space-facing port on Nov. 8, 2021. Prominent at the top in this view, are the Columbus laboratory module, the Harmony module and its space-facing docking port, and the Kibo laboratory module with its external pallet. Credit: NASA

NASA and its industry partners Boeing and SpaceX are planning for the next set of missions to the International Space Station for the agency’s Commercial Crew Program.

Crew-8

NASA’s SpaceX Crew-8 mission to the orbiting laboratory is targeted to launch no earlier than mid-February. The mission will carry NASA astronauts Matthew Dominick, commander; Michael Barratt, pilot; and mission specialist Jeanette Epps, as well as Roscosmos cosmonaut mission specialist Alexander Grebenkin to the space station to conduct a wide range of operational and research activities. Routine maintenance and processing of the Crew-8 SpaceX Falcon 9 rocket and Dragon spacecraft is in work. This will be the first spaceflight for Dominick, Epps, and Grebenkin, and the third for Barratt. Crew-8 is expected to return to Earth in late August 2024, following a short handover with the agency’s Crew-9 mission.

Starliner Crew Flight Test (CFT)

The first crewed flight of the Starliner spacecraft, named NASA’s Boeing Crew Flight Test (CFT), is planned for no earlier than mid-April. CFT will send NASA astronauts and test pilots Butch Wilmore and Suni Williams on a demonstration flight to prove the end-to-end capabilities of the Starliner system. Starliner will launch atop a United Launch Alliance Atlas V rocket from Cape Canaveral Space Force Station in Florida, spend approximately eight days docked to the space station, and return to Earth with a parachute and airbag-assisted ground landing in the desert of the western United States.

NASA will provide an updated status of CFT readiness as more information becomes available.

Crew-9

Looking further ahead in 2024, NASA and SpaceX are targeting no earlier than mid-August for the launch of the agency’s Crew-9, SpaceX’s ninth crew rotation mission to the space station for NASA. A crew of four will be announced at a later date.

10th Crew Rotation Mission

The 10th commercial crew rotation opportunity to the space station is targeted for early 2025. NASA is planning for either SpaceX’s Crew-10 or Boeing’s Starliner-1 mission in this slot. The Starliner-1 date was adjusted to allow for the post-flight review of the Crew Flight Test and incorporation of anticipated learning, approvals of final certification products, and completion of readiness and certification reviews ahead of that mission.

For more insight on NASA’s Commercial Crew Program missions to the orbiting laboratory follow the commercial crew blog. More details can be found @commercial_crew on X and commercial crew on Facebook.