Starliner Returns to Factory, Preparations Underway to Resolve Valve Issue

OFT-2 Starliner spacecraft
Boeing’s Starliner spacecraft returned Aug. 19, 2021, from the United Launch Alliance Vertical Integration Facility to the Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida, where teams will work to diagnose and resolve a valve issue detected during the Aug. 3 launch attempt of NASA Boeing’s Orbital Flight Test-2. Photo credit: Boeing

Teams from Boeing and United Launch Alliance (ULA) safely returned the CST-100 Starliner to its production facility in Florida on Aug. 19 for continued work on the spacecraft’s service module propulsion system.

The Starliner Orbital Flight Test-2 spacecraft was removed from its Atlas V rocket inside the Vertical Integration Facility at Space Launch Complex-41 on Cape Canaveral Space Force Station in Florida and returned to the Commercial Crew and Cargo Processing Facility on NASA’s Kennedy Space Center.

The team now will perform propulsion system checkouts inside the factory’s hazardous processing area and determine the appropriate vehicle configuration for accessing and analyzing the system further. NASA and Boeing will recommend forward work as part of a formal process designed to aid in determining root cause and remediation steps.

In the weeks ahead, engineering teams from NASA and Boeing will work to diagnose and ultimately resolve a valve issue detected during the Aug. 3 countdown for NASA’s Boeing Orbital Flight Test-2, and resulted in the decision to postpone the launch destined for the International Space Station.

NASA, Boeing, and ULA will establish a new launch date once the issue is resolved.

NASA and Boeing Progress Toward July Launch of Second Starliner Flight Test

The Boeing CST-100 Starliner spacecraft to be flown on Orbital Flight Test-2 (OFT-2) is seen in the Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida on June 2. Part of the agency’s Commercial Crew Program, OFT-2 is a critical developmental milestone on the company’s path to fly crew missions for NASA.
The Boeing CST-100 Starliner spacecraft to be flown on Orbital Flight Test-2 (OFT-2) is seen in the Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida on June 2. Part of the agency’s Commercial Crew Program, OFT-2 is a critical developmental milestone on the company’s path to fly crew missions for NASA. Photo credit: Boeing

NASA and Boeing are continuing preparations ahead of Starliner’s second uncrewed flight to prove the system can safely carry astronauts to and from the International Space Station.

Teams inside the Starliner production factory at NASA’s Kennedy Space Center in Florida recently began fueling the Starliner crew module and service module in preparation for launch of Orbital Flight Test-2 (OFT-2) at 2:53 p.m. EDT on Friday, July 30. The fueling operations are expected to complete this week as teams load propellant inside the facility’s Hazardous Processing Area and perform final spacecraft checks.

In the weeks ahead, mission control teams in Florida and Texas will continue conducting simulated mission dress rehearsals for the uncrewed OFT-2 and follow-on crewed missions. Starliner’s landing and recovery teams also will perform an on-site checkout of one of the vehicle’s landing zones.

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C3PF Makeover

Boeing C3PFYou can see Florida taking shape on the front of Boeing’s Commercial Crew and Cargo Processing Facility, better known as C3PF, at NASA’s Kennedy Space Center. The 78,000 foot facility will be the production and processing home of Boeing’s Crew Space Transportation (CST)-100 spacecraft.

What do you expect Boeing will add to the wrap next?