Teams Working Through Boeing Orbital Flight Test Review

NASA and Boeing managers take part in the flight readiness review for Boeing’s upcoming Orbital Flight Test in Operations Support Building 2 at NASA’s Kennedy Space Center in Florida, Dec. 12, 2019.
NASA and Boeing managers take part in the flight readiness review for Boeing’s upcoming Orbital Flight Test in Operations Support Building 2 at NASA’s Kennedy Space Center in Florida, Dec. 12, 2019. Boeing’s CST-100 Starliner spacecraft will launch atop a United Launch Alliance Atlas V rocket from Space Launch Complex 41 at Cape Canaveral Air Force Station. The uncrewed Orbital Flight Test will be the Starliner’s first flight to the International Space Station for NASA’s Commercial Crew Program. Photo credit: NASA/Kim Shiflett

Boeing, International Space Station Program and Commercial Crew Program (CCP) managers are reviewing the work their teams have done to be ready for launch of Boeing’s uncrewed Orbital Flight Test (OFT). The team is midway through the Flight Readiness Review, assessing various items discussed and closed to meet mission requirements.

The board had a productive discussion with the Boeing, CCP and station engineering communities regarding the flight plan and redundancies built into the spacecraft systems and procedures. They also discussed how the data from this flight test will help the teams prepare for the first crewed flight of the CST-100 Starliner spacecraft with NASA astronauts Mike Fincke and Nicole Mann, and Boeing astronaut Chris Ferguson.

This afternoon, the board will hear more detailed briefings focused on special topics for consideration and discuss human health and performance. The space station program also will have the opportunity to speak with the teams. Toward the end of the review, Kathy Lueders, manager for NASA’s Commercial Crew Program, and Kirk Shireman, manager for the International Space Station Program, will lead a concluding discussion amongst the participants. A readiness poll will be led by Ken Bowersox, deputy associate administrator for Human Exploration and Operations at NASA Headquarters.

Boeing’s CST-100 Starliner spacecraft will launch atop a United Launch Alliance Atlas V rocket from Space Launch Complex 41 on Cape Canaveral Air Force Station in Florida. Launch is targeted for Friday, Dec. 20.

Flight Readiness Review Begins for Boeing’s Orbital Flight Test

Wet dress rehearsal for OFT
The United Launch Alliance Atlas V rocket, topped by the Boeing CST-100 Starliner spacecraft, stands on the launch pad at Space Launch Complex 41 at Florida’s Cape Canaveral Air Force Station on Friday, Dec. 6, during a wet dress rehearsal for Boeing’s Orbital Flight Test. Image credit: NASA

NASA and Boeing are holding a Flight Readiness Review (FRR) today at the agency’s Kennedy Space Center in Florida in preparation for Boeing’s uncrewed Orbital Flight Test as part of NASA’s Commercial Crew Program. The review provides NASA and Boeing the opportunity to assess the mission status and work that needs to be completed prior to the critical flight test.

Ken Bowersox, deputy associate administrator for Human Exploration and Operations at NASA Headquarters, is leading the meeting. The senior Boeing official at the review is Jim Chilton, senior vice president, Boeing Space and Launch.

Teams have gathered from across the agency and Boeing to hear presentations from key mission managers. The FRR is an in-depth assessment on the readiness of flight for Boeing’s CST-100 Starliner spacecraft and systems, mission operations, support functions and readiness of the space station program to support Starliner’s maiden mission to the International Space Station. The meeting will conclude with a poll of all members of the review board.

Starliner will launch atop a United Launch Alliance Atlas V rocket from Space Launch Complex 41 on Cape Canaveral Air Force Station in Florida to rendezvous and dock with the orbiting laboratory. Launch is targeted for Friday, Dec. 20.

The flight test will provide valuable data NASA will review as part of the process to certify Boeing’s crew transportation system is as safe as possible for carrying astronauts to and from the space station.

SpaceX In-Flight Abort Test Launch Date Update

NASA and SpaceX are targeting no earlier than Jan. 4, 2020, for a critical In-Flight Abort Test of the Crew Dragon spacecraft from Launch Complex 39A at the Kennedy Space Center, Florida, pending U.S. Air Force Eastern Range approval.

As part of the test, SpaceX will configure Crew Dragon to trigger a launch escape shortly after liftoff and demonstrate Crew Dragon’s capability to safely separate from the Falcon 9 rocket in the unlikely event of an in-flight emergency. The demonstration also will provide valuable data toward NASA certifying SpaceX’s crew transportation system for carrying astronauts to and from the International Space Station.

The demonstration of Crew Dragon’s launch escape system is part of NASA’s Commercial Crew Program and is one of the final major tests for the company before NASA astronauts will fly aboard the spacecraft.

The In-Flight Abort Test follows a series of static fire engine tests of the spacecraft conducted Nov. 13 near SpaceX’s Landing Zone 1 on Cape Canaveral Air Force Station in Florida.

Boeing Uncrewed Flight Test Launch Date Update

A United Launch Alliance Atlas V rocket, topped by the Boeing CST-100 Starliner spacecraft, stand on Space Launch Complex 41 at Florida's Cape Canaveral Air Force Station on Dec. 4, 2019.
A United Launch Alliance Atlas V rocket, topped by the Boeing CST-100 Starliner spacecraft, stand on Space Launch Complex 41 at Florida’s Cape Canaveral Air Force Station on Dec. 4, 2019. The vehicle was in place on the launch pad for Boeing’s wet dress rehearsal ahead of the upcoming Orbital Flight Test, an uncrewed mission to the International Space Station for NASA’s Commercial Crew Program. Photo credit: Boeing

The launch of Boeing’s uncrewed Orbital Flight Test to the International Space Station, as part of NASA’s Commercial Crew Program, now is targeted for 6:36 a.m. EST Friday, Dec. 20. NASA, Boeing and United Launch Alliance (ULA) agreed to target the new date to allow for completion of a critical prelaunch milestone, known as a wet dress rehearsal, on Friday, Dec. 6. The milestone occurred one day later than planned due to the weather-related launch delay of an International Space Station re-supply mission, which created a resource conflict with the U.S. Air Force Eastern Range.

Atlas V Fueled in Dress Rehearsal for Boeing’s Orbital Flight Test

The United Launch Alliance Atlas V rocket, topped by the Boeing CST-100 Starliner spacecraft, stands on the launch pad at Space Launch Complex 41 at Florida's Cape Canaveral Air Force Station during a wet dress rehearsal for Boeing's Orbital Flight Test.
The United Launch Alliance Atlas V rocket, topped by the Boeing CST-100 Starliner spacecraft, stands on the launch pad at Space Launch Complex 41 at Florida’s Cape Canaveral Air Force Station during a wet dress rehearsal for Boeing’s Orbital Flight Test. Photo credit: United Launch Alliance
Atlas Spaceflight Operations Center
The Atlas Spaceflight Operations Center
Photo credit: United Launch Alliance

Boeing’s CST-100 Starliner spacecraft is poised atop a fueled United Launch Alliance (ULA) Atlas V rocket at Cape Canaveral Air Force Station’s (CCAFS) Space Launch Complex 41 in Florida for the program’s first ever Integrated Day of Launch Test, or IDOLT. Today’s rehearsal is practice for Boeing’s upcoming uncrewed Orbital Flight Test (OFT) to the International Space Station. The rocket’s booster has been filled with liquid oxygen and a form of rocket-grade kerosene called RP-1, and its Centaur upper stage loaded with liquid oxygen and liquid hydrogen for today’s full run-through of the launch countdown.

Inside the Boeing Mission Control Center at NASA's Kennedy Space Center in Florida.
The Boeing Mission Control Center
Photo credit: Boeing

Boeing, ULA and NASA teams are participating from several locations, including the Atlas Spaceflight Operations Center (ASOC) at CCAFS; Boeing’s Mission Control Center (BMCC) at nearby Kennedy Space Center; and the flight control room supporting Starliner missions inside the Mission Control Center at the Johnson Space Center, Houston. NASA astronauts Mike Fincke and Nicole Mann and Boeing astronaut Chris Ferguson, slated to fly to the station on Boeing’s Crew Flight Test, monitored the rehearsal from consoles in the ASOC and BMCC.

Controllers inside the flight control room supporting Starliner missions inside the Mission Control Center at Johnson Space Center, Houston.
The flight control room supporting Starliner missions inside the Mission Control Center
Photo credit: Boeing

Although OFT is uncrewed, rehearsals like today’s are standard for human spaceflight missions and similar rehearsals were a regular part of space shuttle missions. They provide a final opportunity for all teams to work through dynamic launch preparations in real time.

The Atlas V rocket will launch Boeing’s CST-100 Starliner spacecraft to the station for NASA’s Commercial Crew Program. NASA is working with its commercial partners to launch astronauts on American rockets and spacecraft from American soil for the first time since 2011.

Boeing Uncrewed Flight Test Launch Date Update

 

Boeing CST-100 Starliner and ULA Atlas V at Space Launch Complex 41 – Dec. 3, 2019. (Boeing)

The launch of Boeing’s uncrewed Orbital Flight Test to the International Space Station, as part of NASA’s Commercial Crew Program, now is targeted for 6:59 a.m. EST Thursday, Dec. 19. NASA, Boeing and United Launch Alliance (ULA) agreed to target the new date to allow ULA sufficient time to resolve an issue with the rocket’s purge air supply. Boeing’s CST-100 Starliner spacecraft will launch atop a ULA Atlas V rocket from Space Launch Complex 41 at Cape Canaveral Air Force Station in Florida.

Boeing CST-100 Starliner in Place at Space Launch Complex 41

The Boeing CST-100 Starliner spacecraft rolls out from the company’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida
The Boeing CST-100 Starliner spacecraft rolls out from the company’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida on Nov. 21, 2019. Photo credit: NASA/Kim Shiflett
The Boeing CST-100 Starliner spacecraft arrives at the Vertical Integration Facility at Space Launch Complex 41 at Cape Canaveral Air Force Station in Florida on Nov. 21, 2019.
A transporter carrying the spacecraft arrives at Space Launch Complex 41. Photo credit: NASA/Kim Shiflett

The Boeing CST-100 Starliner spacecraft that will launch to the International Space Station on the company’s uncrewed Orbital Flight Test for NASA’s Commercial Crew Program (CCP) has taken a significant step toward launch. Starliner rolled out of Boeing’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida on Nov. 21, making the trek on a transport vehicle to Space Launch Complex 41 at Cape Canaveral Air Force Station.

At the pad, Starliner was hoisted up at the Vertical Integration Facility and secured atop a United Launch Alliance Atlas V rocket for the flight test to the space station.

The Atlas V rocket that will carry Starliner comprises a booster stage and dual-engine Centaur upper stage, as well as a pair of solid rocket boosters.

The Boeing CST-100 Starliner spacecraft is lifted at the Vertical Integration Facility at Space Launch Complex 41 at Florida’s Cape Canaveral Air Force Station on Nov. 21, 2019.
The spacecraft is lifted at the Vertical Integration Facility at Space Launch Complex 41. Photo credit: NASA/Cory Huston

The uncrewed flight test, targeted to launch Dec. 17, will provide valuable data on the end-to-end performance of the Atlas V rocket, Starliner spacecraft and ground systems, as well as in-orbit, docking and landing operations.

The data will be used as part of NASA’s process of certifying Boeing’s crew transportation system for carrying astronauts to and from the space station.

NASA is working in partnership with Boeing and SpaceX to launch astronauts on American rockets and spacecraft from American soil for the first time since 2011. Safe, reliable and cost-effective human transportation to and from the space station will allow for additional research time and increase the opportunity for discovery aboard humanity’s testbed for exploration.

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Boeing CST-100 Starliner Makes its Way to Space Launch Complex 41

Boeing’s CST-100 Starliner spacecraft passes by the Vehicle Assembly Building at NASA’s Kennedy Space Center in Florida on Thursday, Nov. 21, on its way to Space Launch Complex 41 Vertical Integration Facility.Boeing’s CST-100 Starliner spacecraft passes by the Vehicle Assembly Building at NASA’s Kennedy Space Center in Florida on Thursday, Nov. 21, making its way to the Space Launch Complex 41 Vertical Integration Facility at Cape Canaveral Air Force Station. At the pad, Starliner will be secured atop a United Launch Alliance Atlas V rocket in preparation for Boeing’s uncrewed Orbital Flight Test to the International Space Station for NASA’s Commercial Crew Program.

Photo credit: NASA/Cory Huston

Boeing’s Starliner Spacecraft Preparing for Transport to Launch Site

The CST-100 Starliner spacecraft for Boeing's Orbital Flight Test is viewed Nov. 2, 2019 in the Commercial Crew and Cargo Processing Facility at Kennedy Space Center in Florida.
The CST-100 Starliner spacecraft to be flown on Boeing’s Orbital Flight Test (OFT) is viewed Nov. 2, 2019, while undergoing launch preparations inside the Commercial Crew and Cargo Processing Facility at Kennedy Space Center in Florida. During the OFT mission, the uncrewed Starliner spacecraft will fly to the International Space Station for NASA’s Commercial Crew Program. Photo credit: Boeing

NASA and Boeing are preparing for the next step in NASA’s Commercial Crew Program on Thursday, Nov. 21, as the CST-100 Starliner spacecraft begins its transport for integration on a United Launch Alliance (ULA) Atlas V rocket ahead of Boeing’s uncrewed Orbital Flight Test to the International Space Station.

During the operation, the fueled Starliner will be moved from Boeing’s Commercial Crew and Cargo Processing Facility at Kennedy to ULA’s Space Launch Complex 41 Vertical Integration Facility on Cape Canaveral Air Force Station. Later the same day, the spacecraft will be stacked on top of an Atlas V rocket for final processing ahead of the launch.

Boeing’s uncrewed flight test, which is targeted for Dec. 17, will provide valuable data on the end-to-end performance of the rocket, spacecraft and ground systems, as well as, in-orbit and landing operations. The data will be used toward certification of Boeing’s crew transportation system for carrying astronauts to and from the space station.

NASA’s Commercial Crew Program is working with the American aerospace industry through public-private partnerships to launch astronauts on American rockets and spacecraft from American soil for the first time since 2011. The goal of the program is safe, reliable and cost-effective human space transportation to and from the International Space Station. This could allow for additional research time aboard the station and increase the opportunity for discovery aboard humanity’s testbed for exploration, which includes sending astronauts to the Moon and Mars.

SpaceX Completes Crew Dragon Static Fire Tests

Today, SpaceX completed a series of static fire engine tests of the Crew Dragon spacecraft in advance of an in-flight launch escape demonstration, known as the In-Flight Abort Test.

The engine tests, conducted near SpaceX’s Landing Zone 1 on Cape Canaveral Air Force Station in Florida, began with two burns for a duration of one-second each for two of Crew Dragon’s 16 Draco thrusters. The Draco thrusters are used for on-orbit maneuvering and attitude control, and would also be used for re-orientation during certain in-flight launch escapes. Following these initial Draco thruster burns, the team completed a full-duration firing for approximately nine seconds of Crew Dragon’s eight SuperDraco engines. The SuperDraco engines are designed to accelerate Dragon away from the F9 launch vehicle in the event of an emergency after liftoff.

In quick succession, immediately after the SuperDracos shut down, two Dracos thrusters fired and all eight SuperDraco flaps closed, mimicking the sequence required to reorient the spacecraft in-flight to a parachute deploy attitude and close the flaps prior to reentry. The full sequence, from SuperDraco startup to flap closure, spanned approximately 70 seconds.

In April, during a similar set of engine tests, the spacecraft experienced an anomaly which led to an explosion and loss of the vehicle. In the following months, an Anomaly Investigation Team made up of SpaceX and NASA personnel determined that a slug of liquid propellant in the high-flow helium pressurization system unexpectedly caused a titanium ignition event resulting in an explosion. Based on that investigation’s findings and months of testing, SpaceX redesigned components of the system to eliminate the possibility of slugs entering the high-flow pressurization system.

Today’s tests will help validate the launch escape system ahead of Crew Dragon’s in-flight abort demonstration planned as part of NASA’s Commercial Crew Program. SpaceX and NASA will now review the data from today’s test, perform detailed hardware inspections, and establish a target launch date for the In-Flight Abort Test.